{"id":2333,"date":"2022-01-20T12:34:16","date_gmt":"2022-01-20T17:34:16","guid":{"rendered":"https:\/\/blog.sailrite.com\/meet-our-customers\/?p=2333"},"modified":"2023-02-03T10:40:00","modified_gmt":"2023-02-03T15:40:00","slug":"building-a-wooden-houseboat","status":"publish","type":"post","link":"https:\/\/blog.sailrite.com\/meet-our-customers\/marine\/building-a-wooden-houseboat\/","title":{"rendered":"Jim Norman: Building a Houseboat of His Dreams"},"content":{"rendered":"

We’ve all heard the expression, “When life gives you lemons, make lemonade.” Well, that sentiment couldn’t be truer for New Jersey native and retired newspaperman Jim Norman. In 2009, Jim was unfortunately part of a round of layoffs at The New York Times, where he worked as an editor. He and his wife made the tough decision to sell their vacation home, and future retirement home, in Maine.<\/p>\n

Jim vowed that he would somehow get a toehold in Maine again. Years later, his prediction would come true, just not in the way he originally thought. While researching the “tiny home” phenomenon in 2014, he stumbled upon the story of a man who, instead of building his dream tiny home, built a houseboat instead. Jim knew this was the path for him and a clever and inventive way to get back to Maine \u2014 or wherever he wanted to go. He knew wherever he and his wife vacationed it would be on the water. So why not live on the water? “The more I thought about it, the more it made sense. Wherever I decided to vacation with it, we would be on waterfront property. And no real estate taxes! What could be better than that?”<\/p>\n

\"jim
Jim and his wife, Ginger, are all smiles taking Jersey Girl out on the Hackensack River in New Jersey.<\/figcaption><\/figure>\n

To Build a Boat<\/h1>\n

Jim contacted the designer of the “tiny houseboat” and bought a set of digital plans. In May 2015, he started building his future vacation home on the water. At first, Jim worked on the boat in his spare time, as he was still working in the newspaper industry. By the spring of 2016, he found himself looking for another editing or writing job. He came to the conclusion the next year that, at the age of 74, he was past due for a happy and well-deserved retirement. From 2017 on, Jim was able to focus on the boat with his full attention and made it his retirement project.<\/p>\n

Jim built the houseboat without any assistance from professionals. But that didn’t worry him. Jersey Girl is actually the ninth boat Jim has built! “The obsession started in 1995 when I built an 11-foot sailing\/rowing dinghy. \u2026 Next came two cedar-strip kayaks, followed by kid-sized plywood kayaks for three grandsons and a full-sized plywood touring kayak for me.” And just as with the dinghy, Jim modified the plans of the houseboat and made it partially his own design, adding 3 extra feet of length to the boat’s original schematics and a hinged hatch opening to make it easier to climb aboard, among other modifications.<\/p>\n

\"roof
Jim shows how the hinged roof hatch allows for easy exit and entry.<\/figcaption><\/figure>\n

Occasionally, friends and neighborhood kids asked to help out with Jersey Girl, and Jim was always willing to let others get involved in the fun. “Several times, just for the fun of it, I held ‘work parties,’ opportunities for friends and neighbors to come and help out. On one occasion, I invited folks over for the experience of gluing and screwing a bottom panel onto the upside-down frame structure. When it was done, they all signed their names with a Sharpie pen, and those names are still there, although covered with layers of fiberglass, epoxy and paint. A couple of times, neighbors asked me if I would let their kids do something. So I outfitted them with disposable gloves and old work shirts and let them do a few swipes of paint with a roller.”<\/p>\n

What exactly does it take to build a wooden houseboat from the hull up? Here’s a brief rundown with photos of the boat’s construction and assembly from start to finish.<\/p>\n

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In May of 2021, Jim launched Jersey Girl for the first time in the Hackensack River, near his home. He followed this up with outings in Lake Hopatcong, New Jersey’s largest lake, and in Maine’s Eggemoggin Reach and New Hampshire’s Squam Lake. In the six years it took to complete her, he learned a lot about building your own boat, perseverance and, most importantly, himself. We asked Jim some questions about his experience building a wooden houseboat, and all the ups and downs that come with such a daunting DIY project. He was happy to share more details about the build with us and offer his advice to anyone thinking of tackling a similar project.<\/p>\n

Q. Is Jersey Girl for day trips or is she fit for liveaboard?<\/strong><\/p>\n

A. She\u2019s not quite ready for overnighting, but I hope she will be by summer 2022. Plywood inserts fasten between the two settees on the port and starboard sides, and the seatback cushions are sized to exactly fill the gap to make a queen-sized bed. \u2026 Three projects planned for the spring are a slide-out shelf for a small refrigerator under the galley counter, a shower arrangement on the aft deck, and two solar panels on the roof to keep the batteries charged up when we\u2019re not connected to shore power. So my hope is to make JG self-sufficient off-grid for a week or more at a time.<\/p>\n

Q. How did you feel the first time you launched Jersey Girl?<\/strong><\/p>\n

A. I felt great! Because I had made so many modifications to the plan, and she wound up being almost three times her as-designed weight, I really did not know what to expect. Would I have a boat, or an interesting camper trailer? As it turned out, she not only floated, but she floated right side up, a major triumph right there. More than that, she floated exactly to where I estimated her waterline to be, with a draft of only about eight inches \u2013 meaning I can poke around in really shallow water without worry. Also, she\u2019s incredibly well balanced, level in the water no matter where or how passengers like to sit or stand. She easily takes as many as 10 people at a time for day trips (only two for overnighters), and she\u2019s beautifully behaved over the wakes of passing boats. I could not be more pleased.<\/p>\n

\"\"<\/p>\n

Q. What was the inspiration behind the name?<\/strong><\/p>\n

A. Well, I\u2019m a Jersey Boy! I grew up in New Jersey and, although I have lived and worked in many different places, I really appreciate all that New Jersey has to offer. So, the name is in honor of all the Jersey Girls, who seem to share a sassy, bossy, somewhat lovingly entitled attitude. \u2026 And by coincidence, I keep running into Jersey Girl references: There\u2019s a diner near Lake Hopatcong called the Jersey Girl Caf\u00e9, and a popular local craft brewery that sells cans of Jersey Girl beer.<\/p>\n

\"\"
Two of Jim’s grandchildren visit during the winter of 2018 and give their approval.<\/figcaption><\/figure>\n

Q. What was the hardest part of building her? Did you run into any unforeseen complications or problems? If so, how did you solve them?<\/strong><\/p>\n

A. That\u2019s a good question! Boatbuilding is nothing BUT a serial exercise in problem-solving. And because I made so many modifications in the existing plan, and developed so many methods for doing what I wanted to do, I turned out to be an expert in creating more problems for myself. In fact, I seem to have derived what I call Jim\u2019s First Law of boatbuilding: Every solution begets a new problem. And so on.<\/p>\n

One of the most persistent problems during construction was how to keep rainwater from filling the unsheltered hull before fully enclosing it with the decks and cabin. No matter how tightly tarped and covered the hull was, it seemed that rain always managed to find a way in. Ultimately the answer was that water accumulation was simply unavoidable, and I just had to budget time for bailing and mopping in my construction schedule.<\/p>\n

Because I was doing so many of the things that I did for the first time in my life, I encountered problems that I just had to sit for a while and think about \u2013 and consider the future consequences \u2013 before going on.<\/p>\n

Q. What do you like most about the do-it-yourself lifestyle?<\/strong><\/p>\n

A. Not only is it very satisfying to do things oneself, but it makes it possible to get things just the way you like them, without having to settle for some manufacturer\u2019s or retailer\u2019s idea of what you need. I\u2019ve never been frightened of DIY, no matter what the field. I\u2019ve learned to do carpentry, boatbuilding, mechanical work, electrical work, plumbing, brazing, welding\u2026 People often ask me, \u201cIs there anything you can\u2019t do?\u201d I tell them I\u2019ve never tried my hand at brain surgery, and that\u2019s probably a good thing.<\/p>\n

\"diy
Top: Jim made protective deck covers using Softouch\u00ae fabric. Bottom: Roll-up window shades using Top Gun\u00ae and Protect-It\u2122 fabric.<\/figcaption><\/figure>\n

Q. What advice would you offer to someone interested in building a boat or tackling a big project like this?<\/strong><\/p>\n

A. I guess I\u2019d say if you have a dream for something big, don\u2019t put it off for as long as I did. Get started on it when you\u2019re young. And if you do put it off as long as I did, don\u2019t listen to the naysayers, even if they are the people you love and respect. Just find a way to get started; you\u2019ll quickly pass the point of no return and then you won\u2019t have any choice but to finish it.<\/p>\n

Sewing for Jersey Girl<\/h1>\n

One of the final steps of the boat’s creation was the interior finishing. This is where Sailrite came in. Jim had never sewn prior to the projects he made for Jersey Girl. But as we’ve learned so far, that wasn’t going to stop him. “I bought the least expensive consumer-grade heavy-duty sewing machine I could find, watched a couple of online videos on how to use it, bought a remnant of heavy fabric from a nearby fabric store, practiced sewing in a straight line for a half hour, and that was it! The rest, as they say, is history. It turns out I like sewing, and one of these days I\u2019ll probably find a way to justify one of Sailrite\u2019s machines!”<\/p>\n

Jim purchased Sunbrella\u00ae Canvas upholstery fabric, high density foam and the Sailrite\u00ae Blade Foam Saw and made cushions for the seats and seat backs (15 in total) that will double up as the mattress for sleeping. He turned to Sailrite’s popular 30-Minute Box Corner Cushion<\/a><\/span><\/strong> tutorial to help him make the cushions.<\/p>\n

\"foam
Measuring, plotting and cutting foam for the cushions.<\/figcaption><\/figure>\n

He also sewed interior roll-up window shades that also attach to the outside to protect the windows when trailering the boat. He used Top Gun for the window shades with an inner layer of a soft protective lining fabric to protect the windows during transportation on the highway. Finally, he patterned and created exterior deck covers to help prevent rainwater and spray from seeping in through the hinged hatch covers.<\/p>\n

Watching the 30-Minute Box Corner Cushion video is what convinced Jim that he could tackle these sewing projects, even though he’d never sewn before. While using Sailrite’s Fabric Calculator<\/span><\/strong><\/a> to help lay out the fabric for patterning and cutting, he contacted Sailrite customer service wanting to know if Sailrite also offered a Foam Calculator. We didn’t at the time, but Sailrite has always listened to customer suggestions and ideas. We now offer a Foam Calculator<\/strong><\/span><\/a> that shows DIYers how to nest foam pieces to get the most usage out of their foam sheet and to help save money.<\/p>\n

\"cabin
The finished cabin interior. We think Jim did a fantastic job on the box corner cushions!<\/figcaption><\/figure>\n

What’s Next for Jim & Jersey Girl?<\/h1>\n

Now that Jersey Girl is finished (mostly!), Jim is ready to get her on the water and enjoy his six years of hard work and determination. But that doesn’t mean he’s ready to slow down. Even though the bulk of his work on Jersey Girl is done, he’s not planning on slipping into a life of inactivity in front of the TV. “Now that I am retired, with all of my other interests, I often wonder where I ever found the time to work for a living. If you ever see Jersey Girl on a waterway near you, be sure to stop me to say hello!”<\/p>\n

Jim will turn 80 in May 2022, and he says he’s probably through with big building projects. Instead, he’s putting his hands to work on a new venture \u2014 writing a book. The book will chronicle his adventure building Jersey Girl and all that came with the experience. “Now that most of the work is done, the chronicle will also be about the places we travel together, the things we see, and the people we meet along the way.” Jim plans on taking Jersey Girl up the Hudson River and possibly to Canada for a rendezvous with other boatbuilders, painting and photographing what he sees along the way, two other passions of his.<\/p>\n

And even though Jersey Girl’s sewing projects are complete, Jim isn’t putting his sewing machine away anytime soon. He has plans to redo his patio furniture cushions that have seen better days. He also has an idea for a line of educational plush toys for children.<\/p>\n

If you’d like to learn more about Jersey Girl and follow Jim’s adventures on the water, you can follow his Facebook page: Jersey Girl the Houseboat.<\/p>\n

\"jersey<\/p>\n

 <\/p>\n

Who We Are<\/h3>\n

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.<\/p>\n

Start your DIY journey today: www.sailrite.com<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"

We’ve all heard the expression, “When life gives you lemons, make lemonade.” Well, that sentiment couldn’t be truer for New Jersey native and retired newspaperman Jim Norman. In 2009, Jim was unfortunately part of a round of layoffs at The New York Times, where he worked as an editor. He and his wife made the … Continue reading Jim Norman: Building a Houseboat of His Dreams<\/span><\/a><\/p>\n","protected":false},"author":3,"featured_media":2337,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"jetpack_publicize_message":"","jetpack_is_tweetstorm":false,"jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","enabled":false}}},"categories":[2],"tags":[58,29,59,56,26,20,25,57],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"https:\/\/blog.sailrite.com\/meet-our-customers\/wp-content\/uploads\/2022\/01\/boat-on-the-water.jpeg","jetpack_sharing_enabled":true,"jetpack_shortlink":"https:\/\/wp.me\/padSoq-BD","jetpack-related-posts":[{"id":2398,"url":"https:\/\/blog.sailrite.com\/meet-our-customers\/marine\/diy-boat-sewing-ultrafeed\/","url_meta":{"origin":2333,"position":0},"title":"DIY Days: The Boating & Sewing Lifestyle","date":"April 5, 2022","format":false,"excerpt":"The couple who DIYs together, well \u2026 does everything together! Kim and Steve Holmes have been happily married for 29 years. They own a 57-foot houseboat that is their home away from home as often as possible. In addition to the houseboat, they also have a 21-foot runabout powerboat and\u2026","rel":"","context":"In "Marine"","img":{"alt_text":"bimini top","src":"https:\/\/i0.wp.com\/blog.sailrite.com\/meet-our-customers\/wp-content\/uploads\/2022\/04\/bimini-top-installed-scaled.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":1640,"url":"https:\/\/blog.sailrite.com\/meet-our-customers\/marine\/marine-trader-cruising-water-sewing\/","url_meta":{"origin":2333,"position":1},"title":"Captain’s Log: A Lifetime on the Water","date":"September 18, 2020","format":false,"excerpt":"Captain Helen Deitrick-Kovach is an accomplished boater and sewist. She grew up in a boating family and has been cruising the waters for 62 years. In 2004, she and her husband sold their house and moved aboard their 50-foot Marine Trader trawler powerboat. These liveaboards have logged thousands of miles\u2026","rel":"","context":"In "Marine"","img":{"alt_text":"","src":"https:\/\/i0.wp.com\/blog.sailrite.com\/meet-our-customers\/wp-content\/uploads\/2020\/08\/2-ALLEZ-AT-TIPERS-CREEK-2.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":2163,"url":"https:\/\/blog.sailrite.com\/meet-our-customers\/marine\/sewing-a-boat-dodger-ultrafeed\/","url_meta":{"origin":2333,"position":2},"title":"Dresses & Bags & \u2026 Boat Dodgers?! Oh My!","date":"October 15, 2021","format":false,"excerpt":"When the time came to replace the dodger on Ellen Bell-Irving\u2019s 18-foot Maritime Skiff, she turned to her good friend of 30 years and fellow sewer, Pat Kane. Both women have a long history of sewing, but neither had tackled such a large marine project before. 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While touring the ship, the couple couldn\u2019t help noticing\u2026","rel":"","context":"In "Marine"","img":{"alt_text":"","src":"https:\/\/i0.wp.com\/blog.sailrite.com\/meet-our-customers\/wp-content\/uploads\/2019\/07\/mackinaw-with-navy.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":41,"url":"https:\/\/blog.sailrite.com\/meet-our-customers\/marine\/sailing-sewing-coconuts\/","url_meta":{"origin":2333,"position":4},"title":"Sailing & Sewing Where the Coconuts Grow","date":"May 25, 2016","format":false,"excerpt":"Meet Jody and Peter, the sailing couple behind the blog \u201cWhere the Coconuts Grow.\u201d This determined couple set their sights on the liveaboard sailing life and didn\u2019t look back. They\u2019ve been cruising in the Caribbean for the past two years on board S\/V Mary Christine. 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