Custom Cabins: Tales of an Outdoor DIYer

Imagine a quiet evening in the woods — you’re sitting by the campfire, and as the night draws to a close, you cozy up in your very own tent-cabin. For many people, spending time in the wilderness brings joy, tranquility and peace of mind. And while the casual camper might be content with a tent or pop-up camper, the more serious outdoorsman, like Scott Miller, seeks something bigger and better (and vastly more permanent). As both an inventive spirit and an outdoor aficionado based in Northeast Wisconsin, Scott was more than happy to share his journey into the wild with us and explain how Sailrite® could play a part in bringing his creative vision of totally unique cabins to life.

Scott has been in the design and wood fabrication business for over two decades, mostly focusing on heavy timber projects. No stranger to rugged terrain, he’s camped everywhere from upstate New York to Alaska. He even attended the Pat Wolfe School of Log Building in Ontario, Canada, and studied the craft of log and timber frame construction to truly hone in on this discipline and turn it into a viable career. 

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Scott has long been immersed in the outdoors.

He’s always longed to get away and enjoy the wilderness in an effort to recapture the simplicity of Henry David Thoreau’s famous nonfiction novel, “Walden.” The popular true story was written in 1854 and describes Thoreau’s time spent living alone in a cabin at Walden Pond, near Concord, Massachusetts, — a simple life in the solitude of the forest. By the end of the Thoreau’s tale, he feels more at peace with himself and all living things around him, a peace that comes from being one with nature. 

This harmony between both nature and the human mind truly resonated with Scott and was the driving force behind his most popular DIY creation to date. “My appreciation for the outdoors and camping inspired me to design a tent-cabin that could be enjoyed year-round.” As a seasoned craftsman, Scott had already been designing and creating several styles of tent-cabins for himself and felt confident in his abilities. But he also realized that this new style of tent-cabin would require a more streamlined effort if he was to make a successful business out of creating and selling them. 

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Create your own solitude with a totally unique tent-cabin.

With a desire to comingle his ingenuity and craftsmanship, all that Scott needed to take his cabin-making venture to the next level was a dependable, heavy-duty sewing machine capable of tackling the thick canvas found on the tent-cabins. So, like any savvy businessman, he took to the internet to start researching his options. That’s where he stumbled upon Sailrite, took the plunge on his DIY journey, and began his foray into sewing.

“I started sewing in 2015 after purchasing an Ultrafeed® LSZ Sewing Machine. I really like the compact style of the LSZ and its robust power. I learned to sew after watching Sailrite how-to videos and from books I purchased. Then in 2018, I was excited to see the release of the industrial Fabricator® Sewing Machine and bought one immediately.”

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Scott and his trusty Fabricator, ready for action!

Built for the avid backwoodsman (or woman), Scott’s cabins are compact, comfortable lodgings not to be confused with a yurt, a tiny house or any other more livable dwellings. In his own words, these cabins are built for those looking for an authentic American camping experience with a style and amenities similar to those found in the cabins of the 1860s. Scott explained that “I’m mainly interested in the United States market, as the tent-cabin is part of our American history. They were lived in throughout mining camps in the West.” 

As an amalgamation of imagination and traditional techniques, Scott was kind enough to explain the painstaking process that goes into each and every one of his tent-cabins. 

“I design the tent-cabins on a sophisticated CAD (Computer-Aided Design) program used for wood design. I create a 3D model of the tent-cabin and produce shop drawings for fabrication. My son does help me when I need it, which I really appreciate. His review of my CAD drawings and help with the layout work is great. All my tent cabins come as a precut kit. Tent-cabin making is an ‘art form and craft’ and is gradually turning into a business of making tent-cabins for others. I’ve made eight tent-cabins so far and they usually take five to seven weeks to make, depending on the style.”

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Although these tent-cabins come as kits that must be assembled by the customer, a great deal of thought and preparation goes into each one before they’re sent to their new home. And Sailrite is there to help every step of the way! Scott explained that, “I am extremely happy with all the products from Sailrite. I use the 1/2-inch basting tape for sewing the canvas and I also use hole punches, thread and grommets.”

And of course, the Ultrafeed LSZ and Fabricator help to sew the heavy canvas for all the canvas tents, as the roof and walls of the cabins are made of heavy-duty cotton army duck canvas pruchased from Sailrite. The tent-cabin is precut and marked for all screw locations and assembly drawings are included. The customer then erects the wooden tent-cabin frame based on the assembly drawings and, as the final step, attaches the canvas to the frame. 

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Scott’s cabins can be transformed to suit any camper!

“These tent-cabins are not portable, but they’re not entirely permanent either. They’re popular with folks who own acreage or need a cabin for hunting or fishing. They might be set near a lake, along a river, or on a wooded lot. If someone needs a place to write, do art, a nice garden structure, or just to relax while enjoying nature, these tent-cabins are great.”

So what’s next for this environmental entrepreneur? Bolstered by his success in the DIY world, Scott explained to us that he enjoys sewing so much now that he’s even planned to tackle a number of non-cabin-related sewing projects in the future and is always open to new ideas. But for now, it’s fulfilling enough for Scott to connect with nature through his cabin creations. 

“The most rewarding part of my work is providing a product for others to enjoy.”

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

“Glamping” With Jean Buchanan

For Jean Buchanan, sewing is not just a hobby and career, but it also may very well be her destiny. She’s been sewing for over 50 years and comes from a long line of sewists. Her great-grandmother was a tailor of men’s suits, and her grandmothers, aunts and mother have all sewn and quilted through the years. Jean first learned to sew from her mother-in-law, and she’s never looked back. With a little help from Sailrite®, Jean’s taken her talent to the next level and made a name for herself in the process.

After five decades of sewing children’s clothes and stuffed animals, plus clothing for herself and her husband, Jean encountered a project that she had never attempted before and one she never thought she would stumble upon in her lifetime. But always being an adventurous sewist open to new ideas and experiences, she took a cue from her daughter to try out a different kind of DIY, which would lead her to her largest project yet. 

“One day my daughter brought me a southwestern printed tarp and asked me to make her a visor for her T@B 320 trailer. It took many more tarps and three attempts to get the patterns tweaked — it fit the T@B pretty well.” 

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One of Jean’s latest sunshade designs on a TAB camper.

If you’re not familiar, T@B (or TAB) is a brand of trailerable camper with a sleek teardrop design. These charming, pint-sized campers blend European design with Ohio Amish craftsmanship for cozy living on-the-go. After Jean finished her daughter’s project, she found that these campers were perfectly complemented by her custom sunshades with their petite, visor-like design. Not only was her first sunshade good-looking, but it also functioned as a way to protect the camper’s occupants from the sun and rain while maintaining convenient portability for those looking to get up and go.

Spurred by her first success, Jean decided she enjoyed the work and wanted to continue the process. The next step was to make efforts to reach a larger customer base and make sure she could streamline her sunshades for more efficient sewing. She first began by creating a shop on Etsy (an e-commerce site focused on handmade or vintage items), based out of North Olmsted, Ohio. She later launched her own website and enlisted the help of a professional engineer to create a dependable design for the T@B 400 trailer — and success! A small business was born.

But when your business revolves around sewing, you need a dependable sewing machine to carry you through your toughest assemblies. So with this new business resting in her capable hands, Jean decided that none of her work could be completed without a heavy-duty industrial sewing machine to sew through multiple layers of fabric. The hunt for such a machine was what led Jean to Sailrite in the first place.

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Fabricator in tow, Jean is ready to tackle any project.

She explained, “I chose the Fabricator® Sewing Machine after looking at many industrial machines because it was advertised as a small awning shop machine. I read reviews that were positive concerning the machine and watched videos. Based on what I read and what I watched, I decided it was the right one and I have not been disappointed.” 

With her husband, Clyde, by her side, Jean has expanded her creations and has now launched her own website to showcase and sell her unique camper sunshades worldwide. With a customer base reaching as far as Spain, Germany, Poland, Switzerland and Canada, it’s hard to deny the growing popularity of these adorable additions. Not only are these unique sunshades a way for campers to express their creativity, but they’re also a way for Jean to utilize her adept sewing skills for a practical cause.

She was happy to explain the painstaking steps that go into the creation of the TAB sunshades, as they’re tailored to the requests of each customer. First, each piece of fabric and webbing is cut with the Sailrite® Edge Hotknife, then a convenient carrying bag is sewn, followed by a reinforcement of webbing to the places where the visor pole begins and ends. Next comes the construction of the sleeve for the pole followed by the main fabric assembly. Each part of the process that requires sewing is done using the Fabricator Sewing Machine — and the results speak for themselves.

Here at Sailrite, it gives us great joy to be there every step of the way to help make things a little easier. “Not only do I use the Fabricator Sewing Machine and the Sailrite Edge Hotknife, but I just started using some of Sailrite’s 300 denier polyester outdoor fabric [Odyssey]. The quality and support are outstanding! One could not go wrong using any of their products. I especially love the magnetic sewing guide and zipper feet for sewing keder rope!”

With a thriving business to attend to, what lies ahead for crafty creator Jean? She explained, “I plan to go back to regular sewing when I can no longer physically sew these sunshades. But who knows, I’m always ready for a challenge. My daughter is full of ideas for me.” And although her daughter does not share her passion for sewing, she helps with the business as a public relations assistant and is always ready to bring Jean more ideas to practice her sewing on. 

At this point in time, Jean’s future is wide open, but regardless, she is confident that she and the Fabricator can tackle anything that may come. We can’t wait to see what she creates next!

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Jean’s ingenious designs make “glamping” possible.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Winter Camping: A Cold Case DIY

Mark Carter is not your typical Sailrite® customer. He doesn’t sew for his boat or RV, and he doesn’t do any home sewing or upholstery work. Instead, his hobby is a bit more … cold. He enjoys winter tent camping with his family in the upper Midwest United States. Winter camping might sound bitterly unpleasant, but Mark has found a way — with a little ingenuity and a can-do DIY spirit — to turn this frigid hobby into a pleasant activity for him and his family.

Mark and his family began winter camping around 10 years ago. They connected with other winter campers from online camping forums, including HammockForums, Bushcraft USA and WinterTrekking.com — plus camping groups on Facebook — and found a community of like-minded outdoor enthusiasts. They soon began winter camping together as one big group. There’s a camp going on almost every week throughout the year among the woodsy friends in these online groups. Mark and his family join in as often as they can.

“Most camps last three to five days, but I’ve done up to two weeks in Canada,” he recounted.

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Mark with one of his custom-made hammock hot tents.

“People from all over the United States and Canada meet up in places like the Huron-Manistee National Forests [extending across the northern lower peninsula of Michigan],” said Mark. “The camps can last for three days up to a week with campers staying however long they can.”

The Carters camp year-round, mostly in the Midwest and Canada. Although his sons are grown now, they still enjoy spending quality time outdoors with their father and other family members. Winter camping is a bit of a tradition for the Carter Clan. “My son Carl and his wife, Jessica, my son Corey, my brother James and a few cousins camp with me,” Mark stated.

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Mark (on the left) and several family members including his youngest son (on the right) enjoying a winter camping reunion in 2014.

Through his winter camping hobby, Mark realized there was a void in the camping gear and equipment industry for hammock tents. So what does any self-reliant, determined hobbyist do? He made his own, of course! Mark first learned to sew practicing on his mom’s old Singer, repairing his camping gear. He later purchased a used Singer that he uses to sew his tents and hammocks.

Mark was inspired to sew his own hammock hot tent after watching a YouTube video his friend, and fellow winter camper, Tom Brown had posted. The video featured a tour of Tom’s handmade hammock hot tent as he explained how he’d constructed and sewn it. In the video, Tom mentioned using double-sided Seamstick Basting Tape on the tent’s seams, and that’s how Mark first learned about Sailrite.

Why sew a DIY hammock hot tent instead of buying one? “No one makes them commercially to the specifications I’m looking for,” Mark explained. “Sewing allows me to make the things I dream up a reality. I can make them the way I want them to look — a tent that weighs 4 lbs. that lets you sleep in a hammock and stays heated with a small wood stove. By sewing the tent myself, I can save money and build a tent with quality materials.”

Mark has sewn two tents so far, as well as hammocks. His first tent was based on a wall tent, also known as a safari tent, and sleeps three. With more experience under his sewing belt, he kicked his design skills up a notch for his next tent. “My second tent was based on a Dogger TZ Brown design. I modified it for additional height and simplified it for easier construction and faster set up.”

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The two photos on the left show Mark’s tent panels laid out and matched up with tape lines. The photo on the right is a 12-foot toboggan Mark uses to haul his supplies to the campsite.

When designing and constructing a tent, Mark always begins with a paper drawing. He scales it down and decides how he wants it to look and the features he needs. He then figures out the dimensions and measurements. Next he plots out a full-size pattern on the floor in his home using painter’s tape to map out the pieces. After that, he marks and cuts the fabric to match the taped pattern on the floor.

Next come the sewing and construction process. Mark uses Sailrite basting tape to sew the slippery silpoly tent panels together. “Silpoly is very slippery fabric to sew and you want to avoid using pins through the fabric as it can create work waterproofing all those extra holes. After I assemble the tent, I set it up to evaluate how I did and look for ways to make it better the next time.”

In addition to basting tape, Mark also orders the other materials for his tents and hammocks from Sailrite, basically everything but the fabric. “I started buying supplies from Sailrite after watching Tom Brown’s YouTube video. I order #10 Vislon zippers, 1-inch webbing, binding and vinyl window material. Hammock campers are DIY types, and Sailrite is well-known in the community.”

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The wood burning stove inside his tent keeps Mark warm and dry.

Altogether Mark’s tent weighs about 5 lbs. It’s heated with a small wood burning stove with an opening in the roof that fits the pipe for the smoke to escape. He can cook food protected from the elements and he can dry his clothes and gear in the comfort of his tent. Plus, sleeping in a hammock means he’s protected from the cold, hard ground.

Mark loves the tents and hammocks he’s custom made to fit his camping pastime. For him, it’s not just a way to be creative and experience the joy and pride that comes with making something with your hands. Camping is also his family’s way of coming together for good laughs, good fun and a little adventure. And at the end of the day, isn’t that what life’s all about?

“My hammock hot tent lets me travel to remote areas and sleep in comfort,” Mark said. “Winter camping is peaceful. Give it a try!”

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Mark kicks back in his hammock while enjoying the view outside.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com