A Thoughtful Hobby: Leatherworking With Willie Sandry

When you find a way to combine your two favorite hobbies into one handcrafted piece of art, that’s the mark of a true craftsman. And that’s exactly what Willie Sandry did. Willie’s journey into leatherworking actually started with woodworking. Willie has been building wood furniture pieces for years. When his wife tasked him with building a set of eight dining room chairs complete with upholstery, he needed to tackle a new set of skills. Willie chose goat hide for his chair cushion covers, and it beautifully complemented the handcrafted white oak table that he had previously built.

dining table and chairs
Here’s the white oak dining table and chairs that Willie upholstered.

After the success of that initial upholstery project, Willie discovered a love for upholstery work — especially working with leather hides. He was soon ready to step up his upholstery skills and learn all he could about this new and exciting hobby. “I didn’t want to be limited to no-sew upholstery projects, so I took a leather upholstery class and started soaking up all the knowledge I could find.”

He’s been fortunate enough to turn his passions into a source of income. He is a freelance writer for woodworking magazines and a blogger for leather and woodworking websites. On his YouTube channel, The Thoughtful Woodworker/Upholsterer, he shares his knowledge of woodworking and upholstery with viewers. “I love sharing projects and posts with fellow crafters. I love teaching the craft, and I’m always learning.”

It’s through his upholstery projects that Willie discovered Sailrite and the Leatherwork Sewing Machine. We sat down to chat with Willie and find out more about his leather crafting journey. This talented DIYer had a lot to say about how his two passions — woodworking and leatherworking — have come together to produce some truly beautiful, handcrafted masterpieces.

magazine cover
This Ebon Oak Rocker that Willie built and upholstered graced the August 2021 cover of Popular Woodworking magazine.

Q. What sort of leather projects do you typically work on?

A. My main goal was to master leather seat cushions and backrest cushions so I could upholster Stickley Morris chairs and oversized Charles Limbert rockers. Whether they were genuine antiques, or reproductions from my woodshop, I was going to have a lot of chairs to upholster. Some have piping and some use single-felled topstitched seams, but all of the chairs highlight the natural materials front and center. They’re usually made with quarter-sawn white oak lumber and natural leather upholstery.

leather settle
Willie built a new seat frame for this L & JG Stickley antique settle and reupholstered it in a beautiful top grain cowhide.

Q. What’s your favorite type of leather to work with? And what’s your favorite kind of project to make?

A. Upholstery grade leather is almost always chrome tanned for a nice soft, workable feel. I like leathers in earth tones with very little sheen. If it looks like it belongs in a furniture catalog from 1906, then I’ll probably like it. Browns, greens and subtle red tones are my favorite. I try to source full hides that are 2-1/2 to 3 ounces thick. A 50 square foot hide will upholster a Morris chair with seat cushion, back cushion and a small ottoman.

Q. What do you love most about working with leather?

A. I pulled apart an antique chair cushion a couple years ago that had the original leather upholstery intact. That chair was over 110 years old. Sure, the leather showed its age, but it was still there. Still quietly doing its job, and somehow managing to look better with age. I love the smell of leather. I love getting “the big scissors” out and cutting leather on my large work surfaces in the shop. Rotary cutting strips, gluing layers for straps, sewing layers together stitch by stitch. Thinking and planning for each next step, carefully working with your head down until the final product is revealed. In this “throw away” world, it makes me smile inside to know that something I’ve had a hand in making might be around for someone to admire in 110 years or so.

rocking chair upholstery
Willie reupholstered this Stickley mission rocking chair for his YouTube channel.

Q. What made you interested in the Leatherwork Sewing Machine?

A. I like walking foot sewing machines, plain and simple. In fact, my second sewing machine was a walking foot, and I’ve been using one ever since. If you think about a standard sewing machine in terms of material feeding, they’re pretty basic. The feed dogs below are the only mechanism feeding the material into the machine. This unilateral feeding can lead to uneven top and bottom layers as you complete the seam. A walking foot adds two feet that move in unison to advance the material in a uniform way. When you’re working with leather, a walking foot is a necessity.

leatherwork with stools
On his YouTube channel, Willie teaches viewers how to reupholster these shop stools using his Leatherwork Sewing Machine.

Q. Having sewn on the Leatherwork, what are your impressions of the machine? We position the Leatherwork as an entry-level leather hobbyist machine. Would you agree with that assessment?

A. The difference between a basic portable and the Leatherwork is apparent right away. The Leatherwork comes loaded with a full-size variable speed servo motor, and Sailrite even found a way to shoehorn a speed reducer onto that compact table. The table is a little small, so I added a flip-up extension table to one side. That add-on helps me enjoy both the compact size and expandable work surface.

The Leatherwork is a unique package. The machine head may be entry level, but the added features of the table package probably put it in a mid-level category. I encourage crafters to “buy once and buy right.” Most people go shopping for a used sewing machine, and if it has the word “industrial” in the title, they assume it must be capable of sewing leather. Let me tell you, there are many full-sized industrial sewing machines that aren’t suited for leather projects. In fact, most industrial sewing machines don’t even have a walking foot. You have to research the models and determine what thickness of leather you intend to sew. Every sewing machine has limitations. Understanding and working within those limitations is the key to success.

willie with leatherwork
Here’s Willie with his Leatherwork Sewing Machine. You can see the extension table he built to give himself more room when sewing larger projects.

Q. Have there been leather “dos and don’ts” that you’ve experienced throughout your leather crafting journey? If so, could you share some of your wisdom with our readers?

A. Don’t run out of bobbin thread when sewing leather. Unlike that pillow cover you finished last week, leather is unforgiving. A machine with an empty bobbin will perforate your project like a sieve – and holes in leather are permanent. Keep your eyes open, and check your seam often as you work.

Q. What do you love about sewing and the DIY lifestyle?

A. Looking around my home, I get to say “I made that” a lot. But there is a deeper sense of satisfaction when you dry your own lumber, build your own furniture, and cap it off with your own custom leather upholstery. We are such specialists these days, but if you branch out just a little bit, you’ll be amazed what you can learn.

Q. Can you talk a bit about your YouTube channel — The Thoughtful Woodworker — and how that pertains to leather as well? What do you enjoy most about sharing your knowledge of woodworking and DIY with others?

A. The Thoughtful Woodworker YouTube channel is partly woodworking, but it also has a pseudonym – The Thoughtful Upholsterer. Small channels have to be careful not to spread themselves too thin, so I combined my passions into one platform. I started the upholstery content because there are so few sources to learn upholstery. Now, if you want to learn how to sew a pillow, there are plenty of videos out there. But if you want to learn leather upholstery, it’s a different story. You either know everything because you’ve been an upholstery pro for 30 years, or you know nothing. There didn’t seem to be any middle ground. That’s the goal of my channel: To give relative newcomers enough confidence to tackle one specific type of project. Maybe they won’t master all styles in the first year, but if they can do a really good job building or upholstering a classic rocker, then I have succeeded.

Here’s Willie’s barstool tutorial if you’d like to watch the Leatherwork Sewing Machine in action.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Cat Claws Have Nothing on This DIYer

Patty Poncer Marks is no stranger to sewing. Whether making her own clothing or sewing custom slipcovers for her family, Patty has been honing her craft since she was 12 years old. Patty has applied her skills to everything from quilts, to bags, to banners and decorative pieces for her home. When her cat, Abby, took a liking to Patty’s favorite chair, a reupholstery job was next on Patty’s DIY docket. She turned to the experts at Sailrite® for guidance. With her sewing experience and Sailrite’s tools and know-how, Patty was able to tackle reupholstering her chair with confidence. Follow along to read what Patty has to say about her DIY and crafting lifestyle, plus how Sailrite played a key role in her reupholstery project.

Learning to Sew

My mother signed me up for sewing lessons with Mrs. Meyerose in Covington, Kentucky, when I was about 12 years old. She had taught my mom to sew years earlier, but I was the one who really took to the craft. Mrs. Meyerose had converted the first floor of her house to a sewing studio. The front room was filled with old Singer® treadle machines that had been converted to run on electricity. I still remember the sound and slow steady pace of those machines, just perfect for beginners. I was the only kid in the class, and Mrs. Meyerose seemed ancient at the time — probably about my age now. I continued my lessons for a couple of years, and by the time I took home economics in the seventh grade, I ended up teaching the sewing portion of my class.

Mrs. Meyerose insisted that her students take notes and somewhere I still have that little steno pad. There were rules about how to use our cutting shears properly, straighten the fabric, alter the patterns and operate the machines.  Before we ever made our first garment, we made samples of darts, gathers, sleeves, zippers, etc.  It wasn’t long before I was sewing most of my clothes. My first plaid projects included a fitted button-down blouse with a collar and a lined wool coat. I even made a tailored, lined sports jacket; a reversible vest; and ties for my dad. My dad said he knew when I was in my room sewing because the gauge on our electric meter was spinning wildly!

This slideshow requires JavaScript.

It was during that time my mother bought me my first Singer sewing machine with a zigzag stitch.  That function opened up a whole new opportunity to make appliqué banners.  The early ones were pretty simple, but the later ones are also art.

I graduated from college with a degree in engineering math, followed by an MBA. My first purchase when I was hired as an Engineering Manager was a new Bernina® 801. I was so excited to have a semi-automatic buttonhole feature and blind stitch hem. I thoroughly enjoyed those days of making Halloween costumes, bridesmaids’ dresses, prom dresses and more over the years. 

Giving With Sewing

There is no end to sewing opportunities. Recovering cushions, making curtains and drapes and small upholstery jobs eventually led to reupholstering couches and chairs for me and my family. I enjoyed matching the stripes on a sleeper sofa for my daughter using the absolute minimum amount of fabric. This was done as a fitted slipcover.  We reinvented that piece several times over the years.  

Another new oportunity opened when I joined the Art and Environment committee at my church. That’s when the banner work really took off. I enjoyed making seasonal banners but hanging them on the pillars was a time-intensive, cumbersome task.  I built mounting boards that could be strapped to the eight pillars surrounding our worship space. The boards use Velcro® to accommodate three layers of banners that can be attached and decorated on our workroom table. Hanging then only involved handing the board up to be buckled in place. 

This slideshow requires JavaScript.

I continued to do lots of appliqué but I began to see the opportunity for machine embroidery as well.  I upgraded to a Bernina® 750 QE with the embroidery unit and have finally passed my original Bernina on to my daughter. I love the variety of stitches and the ability to handle anything from thin, slippery fabric to thick rag rugs.

It’s hard to attend a craft show or see anything in fabric and not say, “I could do that!” A few of my creations include lightweight day packs, compression packing bags, grocery totes, laptop sleeves and aprons. I even made several braided rag rugs for my home. Last year for Christmas, I sorted through my silk scarves and made kimonos and tailored shirts for my family. When COVID-19 came along I happily made over 600 four-layer masks to give away to family, friends and institutions.  This year the Christmas sewing gift will be travel cosmetic bags and cell phone caddies.

This slideshow requires JavaScript.

If I see it, I can make it — usually out of my stash! I have inherited stash fabrics, unfinished projects and supplies from family members.  I cherish finishing the items their hands started. Speaking of stash, anyone who saves scraps is eventually going to make a quilt. It can’t be helped. So, I finished a couple of theirs, and made several of my own baby quilts for family members.  It’s especially pleasing to combine quilting, embroidery and appliqué work.

Enter Sailrite

This brings me to the project that introduced me to Sailrite products. Several years ago, I inherited my mother’s cat. Abby immediately took a liking to my favorite red chair and decided it made a handy scratching post. No amount of coaxing, chasing, covering or spraying could deter her from eventually shredding the chair. It was time to reupholster! I had just enough fabric from my stash, but I would have to lay out the pieces very carefully to match the horizontal and vertical stripes.

This slideshow requires JavaScript.

That’s when I discovered my new friend Cindy on YouTube and the How to Reupholster an Armchair video. I watched those Sailrite videos over and over, working in stages and making notes. I realized that with her expertise and her impressive tools, I could manage this project! That led me to Sailrite’s helpful website where I ordered the Sailrite® Long Nose Upholstery Staple Gun, tack strips and other supplies.

Just a few days into removing the old fabric, I had knee replacement surgery. This gave me lots more time to plan and consider my task. Cindy is right about the deconstruction taking much longer than the reconstruction. My husband put the chair on a table in the living room where I could eventually stand for short stints as my knee healed. He bought me a portable air compressor so that I could staple quickly when I was able to stand. When I eventually needed access to my sewing room to make the piping and cushion, I still couldn’t manage stairs; he used a golf cart to drive me up and down from the living room deck to the outside basement entry. 

This slideshow requires JavaScript.

One of Cindy’s best tips was to use the old fabric as a pattern and to mark where the pieces join. I roughly laid out all the pieces to ensure they would fit my limited fabric, but only cut out one piece at a time. Then I pinned the new piece in place next to an old piece to mark where the pattern had to match vertically and horizontally. I continued this method as I worked my way around the chair. Working in the proper order was imperative to achieve a match all the way around as well as up and down.

This slideshow requires JavaScript.

I am so pleased with the result and forever indebted to Cindy for sharing her expertise. Her calm and confident voice also helped me to be patient and enjoy the challenge. I even machine embroidered a “tag” to the fabric with my initials and date. Then I used the old red fabric from the chair to make a bed and recover a scratching post for the cat. Abby took to both with great enthusiasm which will hopefully prevent her from ruining my “new” chair.

cat bed
Abby loves her new bed!
cat tree
Recovering Abby’s cat tree was a clever way to reuse the old chair fabric.

Future DIYing

I still have a list of projects and plenty of fabric to explore. I’d like to try my hand at smocked pillows next. Having a well-stocked, sorted and labeled private workspace helps. I have the liberty to spend hours, make a mess and then close the door until I am refreshed and inspired to return — which these days is quite often. When I’m not sewing, I enjoy playing the piano, singing in the choir and writing Pysanky. Pysanky are Ukrainian Easter Eggs; decorating them is another seasonal hobby of mine. These are real, emptied eggs, dyed with a wax resist process and they last for years.  I’ve made hundreds and teach classes.

This slideshow requires JavaScript.

Wow! We think that chair looks great, and we’re so glad Sailrite was able to help! With everything that Patty DIYs, we’re excited to see what she creates next. Thanks for sharing your story with us!

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Sewing for Entrepreneurs

Imagine getting to do what you love and getting to be your own boss. Does this sound like a dream come true? It’s not too far fetched of a concept when you have a creative vision and a can-do attitude. Theresa Harmon is a prime example of what talent and hard work can amount to. She was kind enough to share with us her sewing history and how she came to run her own small business using her Sailrite® Fabricator® Sewing Machine. 

Screen Shot 2020-07-29 at 1.47.34 PM
Together with her machine named Oz, Theresa is unstoppable!

For Theresa, sewing and crafting have been a passion since she could use crayons and paper. But sewing started in a 7th grade home economics class, and 48 years later, her creative drive has opened up more doors for her than she could have ever imagined. “In 2006, I bought my first embroidery machine. Upon returning to the store for new owner classes, I was solicited about a sewing job. There was a local woman restoring a historic carriage house in a bed and breakfast. She needed a seamstress and I needed to pay for my expensive machine! After successfully sewing window treatments, cushions, pillows and slipcovers for her, I decided to start my own shop called All the Trimmings. This was the first incarnation of my business, and so far I’ve sewn for interior designers, decorators and, of course, my own customers. The second incarnation of my shop started in 2018 and is still going strong today. ”

“My goal with sewing is to satisfy my creative, social and entrepreneurial needs while fabricating one-of-a-kind soft furnishings for a niche retail market. I’m a one-woman workroom! I make custom furnishings like pillows, seat cushions, curtains, drapes and more that aren’t available in the mass-retail market.”

Throw Pillows Molly Snow copy
Custom pillows made for a happy customer.

Now you might be wondering where the Sailrite Fabricator comes into play in all this. Well, a small sewing business would be nothing without a trustworthy machine to build the business on. Theresa was more than willing to share how her journey intersected with the Sailrite mission to empower DIYers. “My reason for choosing Sailrite and the Fabricator was the customer service, hands down. At the time, I was shopping for machines and working as a sales associate for another sewing machine dealer who taught new owners how to use their machines. I quickly understood how important it was for customers to learn how to use their new sewing machines in order for them to feel satisfied with their purchase and be confident sewers.”

Banquette Cushions & Pillow Goodspeed copy
Theresa crafted cushions for the adorable nook.

“The Fabricator had all the built-in features I wanted, like a built-in walking foot and the ability to go slow while still using full power. These features are critical for achieving meticulous upholstery detailing. Another plus is the access to all the free Sailrite videos and the promise of tech support via email and phone. Having my Fabricator (which I’ve named Oz) gives me a lot of confidence in my ability to turn out professional work!”

Theresa has made tons of incredible projects for clients with her industrial sewing machine, and both the results and the customers can attest to her talent. You might’ve even seen some of Theresa’s work featured on our Sailrite website or our Instagram page! So far she’s made things like vinyl banquette cushions, window seat cushions, pillows, breakfast nook seating and more! Theresa recalled one of her more daunting DIY projects, and one that she is most proud of —  a revamp of a mid-century papasan chair. A local interior designer reached out to her about the chair and she was able to tackle the project with a little ingenuity and elbow grease from the Fabricator.

IMG_2557
The real challenge —  a vintage papasan chair.

After speaking with Theresa, we had a few more questions about her DIY successes. Luckily, she had answers!

Q: What is it about the DIY sewing lifestyle that you enjoy the most?

A: I find the process of creating something that’s never existed before to be fascinating. To be able to get paid to do something I love and decide when I will work is an irresistible combination.

Q: Do you have any words of wisdom for someone thinking of starting to sew their own projects?

A: Don’t be afraid of failure. I believe all of us learn best through our mistakes. Perfectionism and comparison both squelch our creativity. Every person’s journey is unique; therefore, there are no absolutes to success other than trying your best while continuing to practice and try new things.

Q: What projects do you see yourself sewing in the future?

A: I’ve made a lot of purses in the past but never one from leather. Since I have some scraps and I know Oz (my Fabricator) will have no problem sewing through it, maybe a leather tote bag is in my future!

This slideshow requires JavaScript.

Does the DIY lifestyle still sound like a pipe dream to you? Theresa’s story is proof that you can learn the tools of the trade and, with the right sewing machine and support, you, too, can sew projects for every area of your life. Who knows, you might even get good enough to be your own boss! Anything is possible when you embrace your inner creativity and put in the work. And Sailrite is here to help you every step of the way.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Sewing Upholstery With the Ultrafeed®

All DIYers, whether they’re a sewer, woodworker, crafter or other, have the same thing in common. They love the satisfaction they get from accomplishing a project on their own. Cory Springer is no different. She owns a small upholstery business in Virginia, and one of her favorite things about sewing is that she is always learning and improving. With the help of Sailrite® project videos and her Ultrafeed LSZ Sewing Machine, she’s conquering the upholstery game and creating beautiful and unique furniture pieces.

Cory grew up watching her mother sew. “She was always sewing something — mostly curtains, but sometimes clothes too. As an adult, I started sewing when I wanted to make some clothes for my daughter’s American Girl dolls.” Her sister gave her an old, unused Janome sewing machine and she bought patterns and taught herself to sew.

This slideshow requires JavaScript.

“I’ve gone from one end of the spectrum, making doll clothes, to the other, sewing upholstery!” Cory learns from what other people have made. She doesn’t consider herself to have creative vision. Therefore, she relies on pattern instructions and online videos to help her with her upholstery work, and that’s how she found Sailrite’s YouTube channel.

The first Sailrite video Cory watched and used for her upholstery work was the “How to Reupholster an Armchair” video. She used the techniques she learned in the video to upholster an armchair in an eye-catching white and navy polka dot fabric. “Ever since that time, I’ve looked to Sailrite first for tutorial videos and I direct anyone who asks to the Sailrite YouTube page!”

armchair upholstery
Cory reupholstered this armchair with help from Sailrite’s free video tutorial. The results speak for themselves!

To get her small business off the ground, Cory needed a heavy-duty sewing machine that could handle her upholstery needs. Since Cory was already familiar with the Sailrite project videos, she saw how well the Ultrafeed Sewing Machine handled upholstery work and other materials. Choosing an Ultrafeed for her budding upholstery business was an easy decision. “Everything I could possibly want to ask about this sewing machine was answered on the Sailrite website. You guys have the best resources — clear, concise and easy to use. I felt absolutely comfortable and confident making this purchase.”

“If I want to learn to sew something, I always check Sailrite’s video library first. I fully trust your videos over anyone else’s because they are just so thorough!” Cory named her upholstery business Black Dog Furniture because of her love of Newfoundland dogs. She and her husband have two adorable Newfies: Cubby, an 8-year-old who is always close by “helping” while Cory sews, and Apple, a newly acquired puppy thanks to the recent quarantine.

sewing with ultrafeed
Cubby supervises as Cory works on a project using her Ultrafeed LSZ Sewing Machine.

After four years of sewing with the Ultrafeed, Cory is still happy with the machine. “I love its durability and ease of use. I’m a newbie when it comes to sewing, and I’m probably really hard on the machine — but it can take it! I also love that Sailrite tells me exactly how I can perform routine maintenance on my machine.”

Cory doesn’t stop at upholstery work. She’s put her Ultrafeed to use over the years making everything from upholstery and cushions to pillow covers and window treatments. She recently used the Sailrite face mask tutorial to sew protective masks for herself and her family. What’s next on her list of new projects to tackle? “I’m sewing a new patio umbrella (my Newfoundland puppy chewed a hole in mine) and I’m making some outdoor sun shades for my daughter’s porch.”

In addition to sewing, Cory is also a skilled woodworker. She incorporates her woodworking talents into her upholstery work, but she also makes standalone wood pieces as well. Her first big woodworking project was a farmhouse trestle table she built for her daughter’s new house. “Also, I recently started learning to hand letter in a modern calligraphy style. That has been fun and also a very therapeutic activity.”

woodworking farmhouse table
Cory built this stunning farmhouse trestle table for her daughter.

Creativity runs in the family. “I have three older sisters. Two of them are also avid sewers and the other is a big redecorator. We all look forward to the arrival of the Sailrite catalog when it comes out each year. It’s like getting the old Sears Christmas catalog when we were kids. We’d scour every page of the toy section just like how we now scour every page of the Sailrite home catalog!”

We’re thrilled Cory is loving her Ultrafeed Sewing Machine. With patience, practice and the right resources, your sewing potential is limited only by your imagination! Good luck on your next project, Cory! Sailrite will be here to help with anything you need!

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Jan West: A Seasoned Sewist

With a little help from Sailrite® and the Ultrafeed® Sewing Machine, Jan West felt like she could tackle just about any project. As an experienced sewist, she was no stranger to the world of DIY projects, and she was kind enough to share with us her most recent sewing successes. She is proof that there’s always a plethora of creative projects to create if you have just a little time, patience and determination.

Q: What’s your story? How’d you start sewing?

A: I started sewing when I was a young girl, probably 8 or 9 years old. Both of my grandmothers had a big impact on my love for sewing and crafting. I spent a lot of time with both of them, and they taught me to hand sew and allowed me to sew on their machines or work on crafts. As I grew older, my career and family didn’t allow me much time to sew, but recently, I’ve had free time again and gained inspiration to sew and work on different craft projects.

Q: What’s your most recent sewing accomplishment?

A: A few weeks ago, I decided to order fabric to re-cover my patio chair cushions. I had re-covered some a few years earlier and knew that I could tackle the job, but I wanted to refresh my memory by watching some YouTube videos. While watching these, I ran across the Sailrite video instructions on how to reupholster golf cart seats. The video was so easy to follow and understand and, knowing that I had sons that needed their seats reupholstered, I was convinced that I could do this. 

I immediately started to search Sailrite’s website for the vinyl fabric that I would need. I was concerned that I didn’t have a walking foot upholstery sewing machine like Sailrite showed in their videos, but I did have an older metal machine with a walking foot. With the Sailrite video at my disposal, I was able to sew the vinyl on my old machine and the golf cart seats turned out very well. 

At the same time, I knew that my stitching was not as perfect as it could have been due to having to coax the fabric through at times. Soon I realized that if I was going to continue these kinds of projects, I would need a Sailrite machine. It would take my next projects from looking good to looking great! Plus it would make the project so much easier to sew. By this time, I had already watched almost all of Sailrite’s videos and had convinced myself that I could re-cover an armchair, a bimini and much more.

I actually looked at different machines online, but after reading reviews, I always came back to the Sailrite website. I purchased the Ultrafeed LSZ and am currently sewing new covers for some wicker patio furniture. If you’re accustomed to a regular home sewing machine, it might take a little getting used to the walking foot on the Ultrafeed, but I have been very pleased with it so far. No more coaxing the fabric through the machine and no more inconsistent stitches! I can’t wait to reupholster the next golf cart seat. I have my Morbern® vinyl from Sailrite ready and waiting!

Jan West

Q: Can you tell me a little bit more about your golf cart project?

A: My golf cart seat project went right along with your how-to video series. Luckily, the seats on my golf cart were exactly like the ones that you upholstered in your video. I started by removing the seat backs. I measured the lengths, widths and edges of them and also marked where I wanted the coordinating fabric to be centered on the backs. I used these measurements, along with the seat cushion measurements, to diagram out on paper how I would lay the pattern pieces out on 54-inch wide vinyl fabric. Then I decided how much fabric I would need to order from Sailrite.

I added a 1/2-inch seam allowance to all the measurements except the boxing pieces, marking the end boxing pieces as described in the video. Then I removed the staples holding the existing vinyl on and cut out the end boxing piece to be used as my pattern. With measurements from the plywood backing, I cut out the vinyl pieces for the front of the back cushion, including the coordinating fabric and allowed about 3 inches in length on each piece to wrap around and staple to the plywood back. I sewed the fabric strips together with a 1/2-inch seam and top stitched a flat-felled seam. I then stitched the boxing to each end and top stitched again, by watching your exceptional video. 

This slideshow requires JavaScript.

My husband helped me by replacing the rusted tee nuts in the plywood and I used contact cement to reattach the foam to the plywood. I had purchased a pneumatic staple gun and my husband helped me to staple the vinyl to the plywood seat backs. I’m not very strong in my hands, so having someone to help you staple and stretch the vinyl is great. We attached the newly covered back cushions to the golf cart and transferred where I wanted the coordinating fabric to match up on the seat bottom and marked the old vinyl with a sharpie marker. I basically did the same process with the seat cushion as with the backs. 

Overall, I enjoyed my experience with this project. It was much easier than I expected because of your instructional video tutorials that I kept referring to. The biggest setback was having to cut off the old screws and replace the tee nuts without damaging the plywood. Even though I used fabric from Sailrite, at this time I didn’t have my Ultrafeed and I really wish I did. It would’ve turned out much better.

Q: In your opinion, what’s the most rewarding part about sewing your own DIY projects?

A: I think that the most rewarding part of sewing my own projects is the self-satisfaction of knowing that you can accomplish something that you’ve never done before, along with saving the money that you would have paid someone else to do it for you. And I can use my talent to help save my family money too!

Now that I have the Sailrite machine, I am already using it to sew some new patio cushions. I am thrilled with it, and I can’t wait to finish this project and use the machine on the next golf cart seat waiting in the wings. I even have plans to re-cover an armchair when I decide on the fabric I want. I’ve been so inspired by your video tutorials and I truly believe: “I can do that!”  

Please keep the videos coming!

IMG_7622

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Sewing a Labor of Love

Kathy Roberson is no stranger to the sewing world. She’s been sewing as a labor of love for members of her family for years. But when her granddaughter wanted a complete revamp of her bedroom, she knew she would need a well-equipped sewing machine to get the job done. After some research and coaxing from her husband, Kathy embarked on her DIY journey with a little help from Sailrite®. And she’s here to share her heartwarming story with us!

Q. What’s your history like with sewing?

For years I dreamt of having an industrial sewing machine. In my young adult life, I worked at three different sewing factories and knew what they were capable of. When I was 40, my husband and I refurbished a 1978 Toyota Corolla for our then 16-year-old daughter’s first car. We borrowed a portable industrial machine from a friend to sew the covers for the seats. 

From that time on I searched for a machine that would compare to it. (Wish we had the internet then!) I found a few cast-off factory machines, but there was always something to keep me from buying one. I’ve had a couple of well-known machines that worked on regular home materials fairly well. But they struggled to sew pillows, curtains and light upholstery projects. They would also break multiple needles with each project. 

My very expensive computer machine quit a couple of years ago and for a few months, I didn’t have a machine for the first time in my life. I finally bought a $100.00 machine to do simple mending jobs with. I have two sergers also that I enjoy and thought I would be fine with them. 

Xakm0+cjTASyXgCze9+mtA
Some of Kathy’s sewing work.

Q. What led you to choose Sailrite?

Our granddaughter wanted her room updated because it was a little girl room and she is now a college student. We could have hired someone else to make the Roman Shades, but she wanted Gran to make them. So here I sat with yards of material and a sewing machine. I wondered whether the machine would make it through the simplest seams that the curtains would require. 

Imagine my surprise when I stumbled upon the Sailrite website. I was so mesmerized with the videos and products I found! I read tons of testimonies from people who were so happy with their machines. My dilemma was this: I will be 75 years old soon and my husband is 79, and I am wanting a new sewing machine! When I approached the subject of the machine, his response was, “YOU WANT WHAT?” I said, “It is a wonderful machine but if you are not on board with me getting it, I understand.” I didn’t cry and beg him to understand, but I wanted to!

I could not quit watching the videos on the Sailrite website. Like I said before, the videos just mesmerized me! I guess he caught me watching the videos one too many times because one day all of a sudden he came into my computer room and said, “Kathy if you want that machine, just order it!” I excitedly asked, “Are you sure?” You see, in our 55 years of marriage, we never buy anything that costs over a couple of hundred dollars without being in agreement. He answered, “Yes, you have wanted a machine like that for a long time.”  Happy is a calm word for the excitement I was feeling when I ordered my Sailrite® Ultrafeed® LSZ!

IMG_3127
Kathy’s custom Ultrafeed table sewing space!

That very day I ordered the machine and two days later it was here. When the delivery truck pulled into the drive, I hurried out to meet the driver, which happened to be a lady. She opened the back doors of the vehicle and pulled out the first box and then the second and as she was helping us get them out, she said, “You are going to love this machine! I have one just like it and I love mine.” I asked her what type of things she sewed on hers and she replied, “Everything!  After a week of working, when the weekends come, I am sewing. I love it! It will sew anything. I sew for myself and my grandchildren! I just love it! I am here to tell you that you will not be sorry for buying this machine!” She sure eased any qualms that I could have had in buying the machine!

Q. What was your experience like using the Ultrafeed for your project?

We had no problem putting the machine together. I put the Monster® II Balance Wheel on it but thought that the handle was supposed to stay on the balance wheel. When I began using the machine, it shook more than I thought it should. I had watched the videos and thought I knew everything! My husband told me that the handle might be causing the machine to shake, but I wouldn’t listen to him. I contacted the website and they wanted me to film a video while sewing to see the shaking. I did that and then they told me that the handle was not supposed to be left on the balance wheel while sewing. It was only for sewing when you were sewing manually! Uh-oh! But how nice to have my problem solved so quickly. The Sailrite customer service could not have been any nicer to me. I took the handle off and have not had any problem with it shaking. Just injured my pride a little!

Sewing the Roman Shades and pillows on my Sailrite Ultrafeed LSZ was like cutting soft butter with a sharp knife. I never broke one single needle! It went over the thickest parts with no effort at all and made the project so much fun to sew. I have made curtains with welting the bottom before, but I’ve never ever enjoyed it like I did when I made these curtains. I watched the Sailrite videos for making welting and it was so easy with the LSZ. I didn’t have any issues or broken needles like I’ve had with the other machines in the past. I love it!

The way the Ultrafeed LSZ feeds the material to keep both top and bottom even is wonderful. The larger window shade had to have a seam in it. I had cut the material so that the pattern would match when seamed. My experience in the past is, no matter how close you cut to get the pattern right, the real test comes with how the machine feeds the material. 

fullsizeoutput_2afb

In the picture where I am pointing to the seam, you can see that the Ultrafeed LSZ fed the material really well. I was so pleased after I got the seam finished and opened it up and the pattern was perfect! Unless you are close to the shade, as I am in the picture, you cannot tell where the seam is!  That seam was only sewn once. I was amazed because in the past I have had to rework things multiple times until I got it right. 

Q. What’s next for you in the sewing world?

My husband took a folding table we had and cut a hole in it and made a box so that the Ultrafeed LSZ would set down in it. That way I have a larger table area and if I need the machine to be portable it will just lift out. I made the skirt at the end of the table and the pockets at the front so that my notions would be handy as I need them. Under the table, I can store other sewing notions, thread, material, etc. Now when I need to sew, all my “stuff” is in one place! I LOVE IT!

fullsizeoutput_2a91
Kathy’s granddaughter loved her new and improved room.

I haven’t decided what project I will try next, but I am confident that whatever it is, I have the machine that will sew it! I love my Sailrite LSZ machine.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Five-Star Sewing With Steve Bugg

While the term “do-it-yourself” is often associated with creativity, there’s another important aspect to the DIY culture: the ability to be both resourceful and self-sufficient. When Steve Bugg was laid off from his job in 2016, he decided to take matters into his own hands and embark on a career journey that involved learning new tricks and the Ultrafeed® LS. This is a story of ingenuity and hard work — one that proves that it’s never too late to learn a new trade and explore the world outside of your comfort zone.

The beginning of Steve’s story starts with the end. “I was a land manager for a small oil and gas exploration company. I’d been with the company for 20 years. In 2016, the company went under and everyone was let go. … It was then that I realized if I could bust my butt for someone else’s company, I certainly could work even harder for myself. I found a franchise that repaired and restored leather, plastic and vinyl.”

Fibrenew-2Chop-GS.jpg
Steve’s diverse customer base can be found almost anywhere — land, air and sea.

While this type of business was an entirely new realm of his career experience, Steve realized that the business was unique in that it fulfilled a common need but had little competition. The market for repair was everywhere, as leather, plastic and vinyl are found in nearly every industry. You’ll find these materials in automobiles, boats, furniture, restaurants, medical offices, hospitals, planes and more. The job involved redying, cleaning, conditioning and repairing various types of leather, plastic and vinyl.

After purchasing the franchise, Steve found he was often renovating restaurant seating, but kept running into the same problems again and again. “I was doing a lot of restaurant work but was spending a lot of money hiring other people to sew for me so I could go out and re-cover the restaurant booths. These guys were making a lot of money off me. … That’s when I decided that I needed to learn how to sew. I was missing out on way too much money.”

After doing extensive research on a number of different sewing machine brands, there were a few contenders in mind. But once Steve stumbled upon the Sailrite website, that all changed. “I was taken in by all the videos, all the support products that just fit right into what I was doing, what I wanted to learn how to do, and other supplies I didn’t know I needed until I saw them on the website.” While Steve initially was fond of the Fabricator®, the need for portability was at the forefront of his budding business, as some sewing jobs would have to be done on-site. That led him to the Ultrafeed LS. With its straight stitch capability, the LS is portable and powerful enough to tackle the heavy materials encountered on the job.

Slide2.jpg
Steve getting the hang of his new Ultrafeed LS.

After purchasing his new machine, the next step was for Steve to learn how to sew. While the Ultrafeed glided through the heavy vinyl material he was sewing, it was a more difficult material for a novice sewist to learn the tools of the trade. He’d never sewn before and the challenge seemed daunting at first. In situations like this, Steve’s perseverance and “can-do” attitude made all the difference, and Sailrite’s instructional videos helped too.

“I was struggling with the whole concept, but I kept moving forward and watched a ton of videos. Then I saw a video on how to sew piping. I knew I could do that. Plus, the standard foot on the Ultrafeed has a groove that guides piping. After I learned how to make the piping, it hit me that I was going to get better.” Steve continued to watch videos and began trying out his new skills on a few restaurant booths. After making adjustment after adjustment to his sewing technique, he finally managed to become proficient in the trade. Now he can visit the job site in need of repairs, take measurements and patterns, and have the repairs sewn by the next day. And the best part is he can save money that he had previously spent outsourcing his sewing jobs.

This slideshow requires JavaScript.

Steve continued to work arduously sewing and repairing materials for numerous clientele. But one day he noticed the machine wasn’t feeding the vinyl like it normally did. Being in the middle of a huge project for a restaurant, he frantically contacted Matt Borden from Sailrite customer support. Living in Texas, Steve couldn’t make it to the Sailrite facility in Indiana, but that wasn’t an issue — a simple phone call cleared everything up.

“Matt was cool, calm and collected while I was in a panic. He was extremely patient with me and guided me through the process of finding the problem and the solution. He couldn’t have been nicer and more helpful. … Before too long I was back up and sewing. I got the job done and the restaurant was thrilled. Matt Borden is my hero!”

245A7928.JPG
Matt Borden works closely with Sailrite customers for stress-free machine repairs.

From amateur to accomplished professional, Steve Bugg has been through life’s ups and downs and made it out on top. With his Ultrafeed LS and determination, anything is possible. On top of the numerous restaurant booths, he’s sewn a few boat cushions, medical examination tables and cushions for mobility scooters. While Steve’s future may not always be certain, it is always bright, and he looks forward to helping his next customer.

“I’m not great, but I’m getting better all the time. It’s rewarding to hear my customers say how wonderful everything turns out. I have 100% five-star reviews to date and I don’t want that to change. I love learning. And the more I learn, the more new tools and supplies I need, and Sailrite has almost everything!”

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

The DIY Life: One Man’s Creative Story

When amateur woodworker and DIY enthusiast Bruce Steinert realized his La-Z-Boy® recliners were looking a bit worse for wear, he set out to have them reupholstered. To his shock and disbelief, the lowest quote from an upholstery shop cost almost as much as the original purchase price of the recliners. Being a handyman with a “can do” spirit, he began researching ways he could reupholster the recliners himself. Along the way, he learned a lot about sewing, the upholstery process, and what it takes to tackle a new hobby. He’s shared his story with us.

Over the years, Bruce had completed many woodworking projects, both big and small. He built a workbench and router stand for his workshop as well as smaller home projects and repairs. Two of his most complex and impressive woodworking jobs were for a local church. He built a 12- by 16-foot, 4-foot-high stage that disassembled into 4- by 8-foot sections for storage. He also constructed a 5-foot-diameter oak pulley wheel to restore function to the church’s bell. Other projects, including electrical work, plumbing and window sash replacements, added to his skill set.

Bruce credits his woodworking and other crafting experience for his seamless transition into sewing and upholstery work. Having previous DIY projects under his belt also gave him the confidence to tackle a new hobby. “For most DIY projects, I find there is a stage in the project when you can’t go back and your only choice is to forge ahead to completion. It’s a great confidence builder. Online videos are a great learning tool.”

Prior to his La-Z-Boy upholstery project, Bruce had done some basic sewing. He sewed curtains, baby clothes, and had made clothing repairs. At an estate auction, Bruce and his wife purchased a Morris chair (an early 20th-century version of a recliner) at a great price because it had no cushions. They tried to make do with a purchased cushion, but it wasn’t ideal. The chair was such a great find that they didn’t want to settle for a mediocre store-bought cushion.

morris chair upholstery
The store-bought lounge chair cushion (left) is no comparison to Bruce’s well-fitting, custom-made cushions (right).

So, Bruce set out to sew a custom-made cushion for the Morris chair. While researching how to sew a cushion, he came across Sailrite’s inventory of how-to videos. By watching the Sailrite marine cushion video and applying his pragmatic approach to learning new skills, he was able to create a great looking chair cushion. It was this successful project that convinced Bruce he could handle the recliners. “Making new cushions let me practice with a larger project that needed the fabric pattern to match, new foam and zipper plaques. That gave me the confidence to tackle the recliners.”

In preparation for reupholstering the recliners, Bruce knew he’d need a better sewing machine. His old machine couldn’t handle more than two or three layers of fabric. He needed a sewing machine with more power and slow speed control that could handle thick fabric assemblies. When working on his Morris chair cushion, Bruce had watched many of Sailrite’s free project videos featuring the Ultrafeed®. Watching the Ultrafeed handle the various sewing applications in the videos is what sold Bruce on the machine.

With his new Ultrafeed LSZ at the ready, he again turned to Sailrite’s project videos. He watched the “How to Reupholster a Recliner Chair” video and followed it step by step. “The patterning techniques were all applicable. My process mirrored Cindy’s process in the video.” He made sure to take careful notes during the recliner disassembly process as he knew this would help him smoothly reassemble all the pieces. “When you are about to start removing the fabric, think through how the pieces were probably assembled at the factory since you will want to remove them in reverse order. There were 47 pieces for each of our chairs. Start to finish I completed both chairs in about four weeks but did not work nonstop.”

Not only did Bruce follow Sailrite’s recliner upholstery video, but he also watched the accompanying “How to Make an Upholstery Work Table” video so that he’d have a nice, elevated workstation on which to reupholster his recliners. With his woodworking know-how in his back pocket, Bruce took the Sailrite work table design and improved it by making his table collapsible for convenient storage in his workroom.

collapsible work stand
Bruce’s collapsible work table. He stores the legs, fabric and hardware pieces inside the table so everything stays together.

“I highly recommend building the stand if you don’t have a suitable work surface,” Bruce advised. “My workshop is fairly small and storing the stand was going to take up a lot of space. It needed it to be compact, yet easily reassembled.” Bruce modified his work table to make the legs detachable. The legs, trunk liner fabric and a bag of various hardware pieces are stored inside the collapsed table. The top and bottom of the table latch together for a secure hold. “From the original 9 square feet of floor space occupied, it’s now less than 3 feet.”

Now that Bruce has successfully reupholstered his recliners with his new Ultrafeed, he’s also used the machine to repair a tear in his computer bag. He used Sailrite’s video on how to repair a tear in a sail and adapted the technique. On the same bag, he replaced the worn out faux leather handle with real leather, also using his Ultrafeed. “It is a very well made product and simple to operate. It makes sewing truly a joy.”

One thing he learned along the way during his sewing DIY was to take it one step at a time. “Don’t let the scale of a project dissuade you from giving it a try. Reupholstering a chair is just a lot of little projects done in a sequence. Tackling these projects not only gives a great sense of accomplishment but is also a wonderful stress reliever. Put down the phone, turn off the TV and get started.”

completed recliner upholstery
Bruce enjoying the results of his hard work!

What’s next for Bruce? He doesn’t have any future sewing projects planned, but as he put it, “one never knows what might happen along. Long term, I have a desire to restore classic cars in my retirement. I’m sure there will be opportunities to upholster and make door panels for those. Who can say, maybe there is a second career out there for me.”

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

A Mother & Son DIY Duo

It all started with an idea. Kitty Ellis’ son, Jeff Scheule, was renovating an old farmhouse and preparing for his soon-to-be wedding when he came to his mother with an idea. A big idea. What follows is the story of that idea and what would become a DIY bonding experience for mother and son.

Years earlier, Jeff had seen a giant ceiling fan that resembled fishing rods with fabric as the blades. He was awed and fascinated by this unique creation. He’d never seen anything like it. Kitty recalled her son marveling at the design: “It was the coolest thing I’ve ever seen, Mom! I bet we could make one of these!”

Time passed and Jeff moved on to other things, but that fishing rod fan was always there in the back of his mind, lying in wait. Fast forward to 2018 when Jeff is renovating his farmhouse. Suddenly, the big idea reemerged. One of the rooms in his farmhouse was very large with an 18-foot vaulted ceiling, and Jeff knew exactly how to fill that space.

So, right before Christmas 2018, Kitty received a call from her son. “Mom, when you come to Atlanta for Christmas, can you bring your sewing machine?” When she asked why, Jeff told her they were finally going to build the fan. Kitty loaded up her conveniently portable Sailrite® Ultrafeed® LSZ and drove up from Florida to help her son construct his dream DIY.

tote collage
A variety of totes Kitty has made. The ones on the left and top right she upcycled from used sailcloth and sail numbers.

“Jeff is very creative and is one of those people who makes things happen,” Kitty stated. “I had no doubt that Jeff would and could fabricate this thing.” He rebuilds and sells boats as the owner of Atomic Marine and Machine in Buford, Georgia, and his craftsman skills don’t end there. “He can tear down and rebuild a diesel or gas engine, rebuild any kind of car, engineer parts necessary for a project, and build additions to houses … he truly is an inspiration,” she proudly explained. So she knew a custom-built, giant ceiling fan would be no trouble for her handy son.

Kitty owns Halyards, a custom marine sewing business in Jensen Beach, Florida. She sews boat cushions, T-tops, repairs sails and the like. She learned to sew when she was 17 and hasn’t stopped since. Kitty is the sailor in the family while Jeff prefers powerboats. “I am the sailor who likes to let the wind take me to wonderful places,” she recalled. “Jeff needs to get where he’s going — fast!”

kitty on boat
Kitty and her great-nephew, Olly Bell, at the helm of friend Barry Stedman’s Catalina Morgan 504 named IMAGINE.
kitty shop collage
Kitty in her shop in Florida. She owns three Sailrite sewing machines, including the industrial, straight-stitch Fabricator®.

At Jeff’s farmhouse, mother and son sat down together to plan out how they would build the fan. Kitty had brought her Ultrafeed and the Dacron sailcloth, basting tape, marking pens and other sundries she’d ordered from Sailrite. Jeff had already purchased five fishing rods and a fan motor. “Attaching the rods to the fan motor needed Jeff’s good concept and innovation for the mounting system,” explained Kitty. “He had already worked on that, so all we had to do was figure out the ‘bend’ radius for the fishing rods and how to fit the sailcloth to the rods.”

This part took some trial and error. They cut the sailcloth to the length of the rods and then added holes in the cloth to match up with the eyes on the fishing rods. They fit the fabric to the holes and figured out fabric dimensions. Unfortunately, their first fan “sail” blade did not turn out, and they had to trash the materials and start over. That first sail had taken hours to build, and the team was spent. They called it a night.

The next day, with fresh eyes and full of energy, they tackled the project again. They were able to correctly build all five fan blades and, best of all, they looked great. Jeff hung the ceiling fan with excitement and enthusiasm. He’d finally built his fan. “We were looking up at our creation with total awe and amazement,” Kitty recounted. “It was high fives all around! A fan 13-1/2 feet in diameter with five beautiful sail blades — what a glorious sight to behold. We had done it!”

Jeff-hanging-fan.jpg
Jeff mounting the 13-1/2-foot fan constructed from fishing rods and sailcloth.

They were so proud of their accomplishment and ingenuity in creating this one-of-a-kind DIY masterpiece. Until that is, one of the grandkids asked them to turn the fan on so they could see the blades spin. “Jeff flipped the switch and the blades started turning, caught the air, and the ‘sails’ swelled up like huge, puffy marshmallows!”

Only slightly discouraged, they took the fan down, disassembled the entire thing, and sewed the eye holes in the sailcloth almost completely closed. That did the trick. Jeff reassembled the fan, remounted it to the ceiling, and the blades spun without the sailcloth billowing out as if the fan were about to set sail.

All in all, it was a great time and a fun way for a mother and son to bond over their shared love of DIY and working with their hands. With Jeff’s mechanical and engineering background and Kitty’s sewing skills, they were the perfect dynamic duo to tackle this project. “The sheer amount of pleasure one gets when doing a project like this is mind-boggling. Projects themselves are not hard, but there is always a learning curve. Just like when we threw away that first sail. It had to be done. The materials were not expensive, but the satisfaction of achieving a goal is priceless.”

Jeff and Kitty with fan
Jeff and Kitty posing proudly with their one-of-a-kind creation. What a team!

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Sewing Like A Pro: Carol Gearheart’s Story

Sewing is a unique skill with the potential to take on any number of roles in one’s life. It can be practical, artistic, an occasional hobby or even a full-time profession. For Sailrite® customer Carol Gearheart, sewing has become much more than just a means to an end. It’s become a profession that has opened up a number of doors in the DIY universe … with surprising results!

Carol and her husband own and operate an embroidery business from their home, so creating fantastic projects is nothing short of commonplace for her. Through years of business operation, she’s become acquainted with a diverse array of people or groups who are in need of her sewing skills. One of these is the equestrian community around her home in Arlington, Washington. It all started when one customer needed a unique logo embroidered on her horse blankets and sheets. She was so pleased with the results that she spread the word of Carol’s great work to her friends and fellow horse owners.

carolg3
A custom banner sewn for a horse owner.

“Our customer base grew rapidly! I can’t tell you how many blankets, sheets, stall bags and halter bags we’ve embroidered. Then they started asking, ‘Can you repair this stall bag, can you fix this banner, can you make us some curtains and table covers?’ And that’s where the Sailrite® Fabricator® Sewing Machine comes in.”

In the past, Carol had sewn several smaller projects using her household Bernina sewing machine but she found it couldn’t handle big assemblies very well. With a growing demand for a variety of sewing projects, Carol realized she was in need of a dependable industrial sewing machine. And it was especially important to have one that had the performance capabilities to tackle any project she might be tasked with completing for a customer. During her search for a new machine, she discovered a company called Sailrite.

“I had bought a very old Pfaff industrial machine, but it didn’t have a variable speed motor and it didn’t work very well. I was lucky I didn’t get hurt while using it! I did a lot of research online and contacted Tanner Grant at Sailrite. He was very helpful and aided me in choosing which machine would work best based on the type of projects I wanted to do. I selected the Fabricator and love that I can take one stitch at a time if I want to.”

Fabricator in tow, Carol completed one of her largest projects for a horse show client. She made an 8 x 8-foot curtain out of Cordura with a 96-inch zipper that zipped to a 5 x 5-foot door panel that also had a 96-inch zipper down the center for the opening. To get the zippers and zipper stops just right, Carol had help from her friend, a seamstress at the boat manufacturing plant where they had worked for over 20 years.

carol67
Carol’s finished curtain design.

The process of sewing the curtain was challenging, but Carol persevered. She had to reverse engineer the client’s existing curtains and figure out the zippers they wanted instead of using the Velcro® that connected the panels on the other curtains she’d received from them. After a few days of watching Sailrite how-to videos on zipper installations, she finally felt as though she had the confidence to master her project. She went on to explain, “There is no way I could have done it without the videos and tutorials. I watched them over and over again until I got it right.”

Carol has continued to watch numerous Sailrite how-to videos to further expand on her sewing skills and to try out some fun new projects. “The videos helped me to improve my pillow-making skills and I learned how to make a box cushion for the front of my fireplace ledge. I plan to create many other projects. There is much more to learn!”

For now, Carol has been hard at work sewing a wide variety of projects for the folks in her community and receives new requests for work all the time (as seen above). She’s been using the stitch-by-stitch power of the Fabricator to sew embroidered patches on bulky police uniforms, biker jackets and even sailor’s hats. “I put on the zipper foot to give me better visibility for sewing close to the edge of the patch and to better follow its unique contours. I absolutely love the variable speed because I can sew one stitch at a time to maneuver around the contour of the patches.”

Carol’s DIY journey has grown tremendously and allowed her to connect with various members of her community, from her embroidery work to tackling new and exciting sewing projects with her Fabricator. She has opened up her horizons to the diverse world of handcrafted projects and the opportunities are as endless as her imagination.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com