A DIY Rooftop Transformation

It all started with an idea. How many of us have been frustrated or disappointed by store-bought patio cushions and other mass-produced furniture? Your store-bought cushions last a season or two on your patio, and then the fabric begins to fade. Or stains from birds and food spills don’t come out no matter how hard you scrub. 

Javier Guerrero Garcia felt the same way. He and his family have a lovely private rooftop terrace above their apartment in La Cala de Mijas, an Andalusian province in southern Spain. He purchased IKEA cushions for the terrace benches and was disappointed in their performance. They were smaller than what he wanted and kept slipping off the benches.

Custom-size cushions were available — but at astronomical prices. While searching on the internet one day, Javier found the Sailrite 30-Minute Box Cushion video tutorial. Then he watched another Sailrite cushion video. And another. Soon enough he thought to himself, “Well it doesn’t look that hard, right?” And so his DIY journey began. 

With video tutorials and materials from Sailrite, Javier transformed his rooftop terrace into a cozy oasis with custom-fit cushions and a fabric enclosure so his family could enjoy the view year-round. Keep reading to learn more about this industrious DIYer and how he went from someone who had never touched a sewing machine to the go-to DIY guy his neighbors and family turn to for their sewing needs.

diy box cushions
Here’s a look ahead at the box cushions and enclosure Javier made using Sailrite resources.

Learning to Sew

The cushions project was fairly straightforward for Javier and a great way to learn how to sew. He had never sewn before, but he was determined to make cushions that fit his patio benches perfectly. In addition to the 30-Minute Box Cushion video, Javier also used the Sailrite Fabric Calculator to help him determine how much fabric and other materials he would need for his cushion covers.

Because he had never sewn before, Javier relied on Sailrite how-to videos to tackle his rooftop projects. We asked him — as a sewing newbie — what he thought of the Sailrite videos and if they were easy to follow. Here’s what he told us:

Absolutely! The shots were clear (not easy when you watch many other “sewing” videos where you only see hands moving), explanations on the whys and hows were completely reasonable and understandable, and they covered every aspect and foreseeable problem (like the fabric shrink when sewing). [The Sailrite videos] were the one and only reason for me to think that I could learn to sew by myself and tackle the first cushion project. … Even my mother-in-law is still surprised about how it all finally came along.”

rooftop enclosure
Who wouldn’t want to enjoy this gorgeous seaside view year-round?

The cushions turned out great, and Javier was excited to tackle his next sewing project. This one would be much bigger and more involved: a four-sided enclosure with a zippered opening for his rooftop pergola. 

DIY Pergola Enclosure

The pergola enclosure consisted of four large squares of material — no curves or shaping. Javier first mocked up a sketch to figure out window placement, sizing and overall construction. Once he had the design figured out, he cleared out his living room to create enough flat space for measuring and patterning. 

“I cut the sides long so they could be trimmed later, assembled almost everything (including windows) using just your semi-flat felled seam tutorial, installed the LOXX® hardware, hung them for final trimming, added the Stayput™ fastener cords for windproofing, added the bottom Stayput tensioners to both the fabric and the wall, and that’s it!”

Two years later the enclosure still works great. And though the project was sometimes grueling and difficult, Javier learned a lot from the experience. He’s still very happy and proud of his accomplishment. “The vinyl windows stuck on every surface while pulling. I had bad luck with thread breaking and the process was time-consuming. … I sweated each and every one of the three-meter-long (approximately 10 feet) seams — and there are a few of them! Anyway, it was really fun and kind of a challenge to myself. I had a really good time and the results were fabulous and, most importantly, still are two years later.”

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After installing the four-sided enclosure and getting everything zipped and snapped in place, he added a final finishing touch: a small gas heater. That way, the rooftop could be enjoyed year-round. Javier finished the project in time for Christmas dinner, and the windproof enclosure kept everyone warm and comfortable all night. In fact, Javier’s daughters — 5 and 7 years old at the time — named the enclosure “Villa Calorcito,” which loosely translates to “Cozyville.”

Neighbors keep asking me where I bought the rooftop enclosure, and they can’t believe me when I tell them I did it myself (They think I don’t want to give them the name of the contractor!). I just point them to your website and videos.”

And speaking of neighbors, Javier has received several requests for pergola enclosures from friends and neighbors. He’s not against the idea. In fact, he’s already thinking of ways he could improve his original design. He’s considering using sewable keder rail awning track instead of fasteners as that would more evenly distribute tension and minimize wrinkles in the fabric panels. “The Loxx fasteners make the panels easy to remove with a few pulls when the weather is hot. I still have the desire to try to sew a rail awning someday. Maybe for version 2.0 for some of the neighbors!”

New DIY Adventures

With the success of his rooftop enclosure projects behind him, Javier is enjoying his new skill set and is sewing up a storm. “Once you start, you can’t stop! I made a few box cushions for several different spaces, a gigantic sunshade for the adjacent rooftop space, and I hacked an IKEA sofa to gain lots of storage space. When you just add your first zipper or button or any other fabric hardware to anything, providing some functionality to an otherwise static and boring piece of fabric, you can’t stop thinking about adding zippers to everything else!”

sofa storage hack
Javier’s IKEA sofa storage modification was named “Best Hack of the Year” by the website IKEA Hackers.

We asked Javier if he has advice for anyone thinking about learning to sew and tackling their first project. Here’s what he said:

Go for it! The basic techniques are quite easy to learn (mastering them is a totally different story). But even as a first-timer, the results will absolutely blow your mind! … Start small, make a few mistakes early in the project, analyze and understand what worked for you and what didn’t, and learn something every day. Just try, make some errors and adjust. But even with the ugliest seams (me!), the results look awesome and you will be the only one looking at how bad your seams are. No one else will notice a twisted seam, even if you point at it with your finger.”

“Just try” — what simple yet great advice. Isn’t trying at the heart of the DIY process? Make mistakes, learn from them and never give up. And don’t forget to be patient with yourself and let go of those small mishaps. As Javier said — no one will notice them but you. 

Thank you for sharing your story with us, Javier. We’re thrilled that Sailrite could be your introduction to the fun and exciting world of sewing. Good luck with all your future DIYs.

rooftop bar diy
What’s next for Javier? Updating the terrace’s bar area. This DIYer never slows down!

Creative Quarantine DIYs With the Ultrafeed®

David Thiesmeyer isn’t new to the DIY world. He tackled his first big sewing project — a mainsail cover for his sailboat — well over 10 years ago. He considers himself a “DIY type of person” and takes pride in sewing great projects. His most unique creation was not sailing-related and happened during the first year of the pandemic. 

With Sailrite® fabric, supplies and his Ultrafeed® LSZ-1, David designed, sewed and installed a patio enclosure that connected to the underside of his daughter’s elevated deck. With a well-made enclosure, she was able to use her patio into the fall and winter and have friends over for ventilated, socially distanced hangouts. Let’s learn more about David’s DIY background and how he transformed his daughter’s patio into a year-round entertaining hot spot.

Sewing, Sailing & Sailrite

In 2008, David bought his first sailboat. The MacGregor Venture 21 was over 30 years old and in major need of sail repair and new sail covers. David has always been the DIY type, so he decided to tackle the sail cover repairs himself. “I bought a mainsail cover kit from Sailrite. I reviewed the very well-done video instructions and sewed it on my wife’s home machine.”

David's sailboat with mainsail kit from Sailrite
Here’s David’s sailboat featuring the Sailrite mainsail cover he sewed himself.

It’s after that mainsail cover project that David realized he needed a heavy-duty machine. “I had overloaded my wife’s sewing machine and thought I’d ruined it. Luckily, I had just knocked it out of adjustment and was able to fix it. That is when I decided to get a real sewing machine and bought the Ultrafeed LSZ-1.”

Over the years, David has sewn many projects for his sailboat. He’s made a new mainsail from a Sailrite Sail Kit, a genoa sail bag, cushion covers, lifeline covers, winch covers, sail bags and more. He credits his Ultrafeed with his productivity and quality results: “I like the Ultrafeed because I have never found a job that it could not complete. I added the Workhorse® Servo Motor and Ultrafeed Industrial Table and have never been happier. This upgrade really added to my sewing enjoyment and quality of my finished projects.”

The COVID “Quaran-Tiki” Project

At the height of social distancing, when year-round outdoor entertaining spiked in 2020, David’s daughter asked him to make an enclosure with ventilation that would attach to the underside of her elevated deck. She had built a tiki bar from pallet wood and wanted to extend the use of her patio during the fall and winter seasons. David eagerly accepted the project request. “I was excited to do a new sewing project as sailing season had just ended. I decided that it should be removable and made use of the Sailrite awning track around the bottom of the upper deck and along the walls of the house.”

The enclosure project David made for his daughter's deck using Sailrite supplies.
A job well done!

To sew the enclosure, he ordered Sunbrella® Marine Grade fabric, 30 gauge Plastipane window material, aluminum awning track and awning rope, YKK zippers and Shelter-Rite fabric — all from Sailrite. The Quaran-Tiki was David’s second enclosure project. He used the skills he learned while designing and sewing his first enclosure — an attachment for a travel trailer to keep mosquitoes at bay while enjoying the attached deck — to help make the enclosure.

And what did David’s daughter think of the Quaran-Tiki? “Sara was elated with how the project turned out, as were all her friends and neighbors who are always coming over to enjoy Quaran-Tiki. I am very satisfied with how it turned out.” The side panels roll up to let a breeze through in the summer, and Sara equipped the patio with two propane heaters for the colder months. 

 

David's daughter and friends enjoying the enclosure he made form Sailrite supplies.
Sara’s friends are all smiles enjoying the Quaran-Tiki!

After well over a year, the enclosure is still in great shape and getting plenty of use. As for David, he’s still enjoying his Ultrafeed as much as the first day he purchased it. “Most of my sewing projects have been boat-related, although I have been known to repair anything made of canvas or in need of a heavy-duty sewing machine.” 

We’re thrilled David has enjoyed his Ultrafeed for over 10 years now and that Sailrite could be part of his creative journey. Good luck with all of your future projects, David. Here’s to more sewing, sailing and DIY adventures.