Creative Quarantine DIYs With the Ultrafeed®

David Thiesmeyer isn’t new to the DIY world. He tackled his first big sewing project — a mainsail cover for his sailboat — well over 10 years ago. He considers himself a “DIY type of person” and takes pride in sewing great projects. His most unique creation was not sailing-related and happened during the first year of the pandemic. 

With Sailrite® fabric, supplies and his Ultrafeed® LSZ-1, David designed, sewed and installed a patio enclosure that connected to the underside of his daughter’s elevated deck. With a well-made enclosure, she was able to use her patio into the fall and winter and have friends over for ventilated, socially distanced hangouts. Let’s learn more about David’s DIY background and how he transformed his daughter’s patio into a year-round entertaining hot spot.

Sewing, Sailing & Sailrite

In 2008, David bought his first sailboat. The MacGregor Venture 21 was over 30 years old and in major need of sail repair and new sail covers. David has always been the DIY type, so he decided to tackle the sail cover repairs himself. “I bought a mainsail cover kit from Sailrite. I reviewed the very well-done video instructions and sewed it on my wife’s home machine.”

David's sailboat with mainsail kit from Sailrite
Here’s David’s sailboat featuring the Sailrite mainsail cover he sewed himself.

It’s after that mainsail cover project that David realized he needed a heavy-duty machine. “I had overloaded my wife’s sewing machine and thought I’d ruined it. Luckily, I had just knocked it out of adjustment and was able to fix it. That is when I decided to get a real sewing machine and bought the Ultrafeed LSZ-1.”

Over the years, David has sewn many projects for his sailboat. He’s made a new mainsail from a Sailrite Sail Kit, a genoa sail bag, cushion covers, lifeline covers, winch covers, sail bags and more. He credits his Ultrafeed with his productivity and quality results: “I like the Ultrafeed because I have never found a job that it could not complete. I added the Workhorse® Servo Motor and Ultrafeed Industrial Table and have never been happier. This upgrade really added to my sewing enjoyment and quality of my finished projects.”

The COVID “Quaran-Tiki” Project

At the height of social distancing, when year-round outdoor entertaining spiked in 2020, David’s daughter asked him to make an enclosure with ventilation that would attach to the underside of her elevated deck. She had built a tiki bar from pallet wood and wanted to extend the use of her patio during the fall and winter seasons. David eagerly accepted the project request. “I was excited to do a new sewing project as sailing season had just ended. I decided that it should be removable and made use of the Sailrite awning track around the bottom of the upper deck and along the walls of the house.”

The enclosure project David made for his daughter's deck using Sailrite supplies.
A job well done!

To sew the enclosure, he ordered Sunbrella® Marine Grade fabric, 30 gauge Plastipane window material, aluminum awning track and awning rope, YKK zippers and Shelter-Rite fabric — all from Sailrite. The Quaran-Tiki was David’s second enclosure project. He used the skills he learned while designing and sewing his first enclosure — an attachment for a travel trailer to keep mosquitoes at bay while enjoying the attached deck — to help make the enclosure.

And what did David’s daughter think of the Quaran-Tiki? “Sara was elated with how the project turned out, as were all her friends and neighbors who are always coming over to enjoy Quaran-Tiki. I am very satisfied with how it turned out.” The side panels roll up to let a breeze through in the summer, and Sara equipped the patio with two propane heaters for the colder months. 

 

David's daughter and friends enjoying the enclosure he made form Sailrite supplies.
Sara’s friends are all smiles enjoying the Quaran-Tiki!

After well over a year, the enclosure is still in great shape and getting plenty of use. As for David, he’s still enjoying his Ultrafeed as much as the first day he purchased it. “Most of my sewing projects have been boat-related, although I have been known to repair anything made of canvas or in need of a heavy-duty sewing machine.” 

We’re thrilled David has enjoyed his Ultrafeed for over 10 years now and that Sailrite could be part of his creative journey. Good luck with all of your future projects, David. Here’s to more sewing, sailing and DIY adventures.

Ultrafeed® Adventures: Sewing a Winter Boat Cover

Dianne Smock learned to sew at a young age but never considered herself an experienced sewist. That is, until she tackled the project of a lifetime — a winter sailboat cover for her Bayfield 32, named Tilgata. For such a large-scale and heavy-duty project, she needed something tougher than her home sewing machine. There was no question about which machine to choose. Dianne purchased the Sailrite® Ultrafeed® LSZ-1, and the boat cover was the first project she made with it. In addition to the Ultrafeed, she also utilized Sailrite how-to content and the guidance and advice of our customer support staff to design and craft her massive, three-section winter cover.

The original cover that came with the boat was in rough shape and poorly designed. The massive cover was one piece and weighed about 60 pounds. The cover was assembled on a frame consisting of metal poles that snapped together across the hull. “It took half a day just to assemble the frame. Hauling the cover up and over the frame was a two-person job (or more). The hook-and-loop fasteners had long ago lost their ‘stickiness.’ In addition, it had been modified to fit the boat without the mast; we had to cut it to fit around the mast and then fill the gap with tarps.” Not only was the cover difficult to manage, it did not adequately protect the boat’s interior during harsh winter weather.

Even though Dianne bought the Ultrafeed LSZ-1 specifically for sewing the boat cover, she wasn’t going to let a machine like that go to waste! After she tackled the massive sailboat cover, she stitched up a grill cover, replaced her dodger windows with new Strataglass™ window material, and made slipcovers for her living room chairs.

This slideshow requires JavaScript.

Keep reading to learn more about Dianne’s story and how she conquered the DIY of a lifetime with her new Ultrafeed, Sailrite how-to videos and help from the Sailrite customer support team.

Q. Can you tell me about the design process of creating your winter sailboat cover?

A. My main objective was to create something that my husband, Randy Anderson, and I could put on and take off by ourselves, so weight was a big deal. I started out with a five-piece design that evolved to the current three pieces, each of which weighs around 10 pounds. I worked it out on paper and sent the design to Sailrite for confirmation that it would work and that I had measured the fabric correctly. We turned our living/dining room into a factory and my husband made a production line to help with the long seams. The pieces zip together; the zippers are hidden under flaps that ensure weatherproof closure. All told there are 41 yards of fabric, eight zippers ranging from 16-96 inches, and the 20+ collars and boots are fastened with hook-and-loop closures. We finished it in October 2020 and Tilgata made it through the harsh northern Michigan winter clean and dry.

This slideshow requires JavaScript.

Q. Why did you choose the Ultrafeed for your boat cover project?

A. Randy has known about Sailrite for years and subscribed to your catalog many years ago. We even still have a 1992 catalog! He had envisioned making his own sails at one time long ago. He bought what he thought was a “heavy duty” machine (not from Sailrite) but, as often happens, other priorities came about and the machine was stored in our basement unopened for nearly 20 years. When I decided to make a new cover, we got the machine out, and I saw immediately that it was not truly heavy duty, so we decided to do it right this time and get a Sailrite machine. I chose the Ultrafeed LSZ PLUS because I knew enough about sewing to know that I would someday need the zigzag feature, and I liked the PLUS package of accessories. I like that it can be used for regular sewing jobs as well as big jobs. I don’t think Randy will tackle sailmaking in the future, but he will likely try out the Ultrafeed on some leather projects.

sailrite catalog
Blast from the past! Randy’s copy of the 1992 Sailrite Catalog.

Q. You watched our Winter Sailboat Cover video as well as contacted Sailrite customer service with questions. Can you tell me a bit about what your experience was like working back and forth with our customer service team?

A. I must have watched portions of that video a dozen times! Whenever I got stuck on how to do something, I went back and watched the relevant section until I could replicate it. I developed several versions of the cover design before sending it to your customer service folks for confirmation that the cover would work with the fabric I had selected. I asked dozens of questions and got prompt responses from Bill Becker in Customer Support. Probably the most difficult part of the project for me was figuring out where to cut the slits for the stanchions, stays and shrouds. I was afraid I would ruin the whole thing if I made a mistake. Bill was very reassuring that it didn’t have to be perfect, and he was right — the collar and boot configuration was actually quite forgiving and left some “wiggle room” for an imperfect slit.

Q. How did you feel after you finally completed the cover and you put it on the boat the first time?

A. Relief! It fit! We made a couple of trips last winter to the boat just to make sure everything was intact. When we opened it up this spring, we found a clean and dry deck, which made me very happy. And putting it on this fall was a pleasure — it went on very quickly and easily.

This slideshow requires JavaScript.

Q. What do you love about being on the water and the sailing lifestyle?

A. First and foremost, we love the majesty of the water and its endless challenges. Nothing beats the moment when the engine is turned off, and the wind fills the sails and propels us — often without care of where we are going — just the enjoyment of the movement. Second, we love the people we have met. Marinas are filled with interesting people and fascinating stories, and we have made friends with wonderful folks from all over.

Q. Where do you launch your boat? Do you do day sails or weekends?

A. Although we live in the Detroit area, we keep our boat in Cheboygan, Michigan, which is 15 miles east of the Straits of Mackinac on Lake Huron. There are many interesting ports and sailing options in the northern Great Lakes. I consider the boat my “up north” cottage; we spend as much time on the boat in the summers as our schedules allow. We do mostly day sails; our trips are usually just two to five days, although we would like to do longer trips … maybe next year.

Q. What do you love or relate to about the DIY lifestyle?

A. I have always been a “doer,” needing to be busy. For many years while I was working and raising kids, I didn’t have much time to devote to projects, although my husband and I have remodeled three houses, doing much of the work ourselves. Since retiring I have looked for new things to do. I have started refinishing old furniture, crocheting, baking and sewing. I’m currently working on restoring a century-old treadle sewing machine that belonged to Randy’s great-grandmother. I like the satisfaction of completing a task — although that feeling doesn’t last long, so I’m off to the next thing!

Dianne and Randy are all smiles after installing the new cover system. What an accomplishment!

What sewing projects are on the horizon for Dianne? This upcoming winter season she’ll be sewing new cockpit cushions for Tilgata. With the Ultrafeed LSZ-1 by her side and her newfound confidence in her sewing skills, we know she’ll tackle the job like a pro.

Regina Fuller: A DIY Success Story

To DIY or not to DIY — is that even a question!? Not for enthusiastic sewer Regina Fuller. Though she’s new to sewing, she’s full of that can-do spirit that lives and thrives in all sewers and makers. Regina and her husband, Jacob, purchased a fixer-upper NorSea 27 sailboat. The boat needed major restoration, from helm to hull and everything in between. Regina knew it was going to be a big project, and while her husband did the brunt of the work, she wanted to contribute to the boat’s revamp in a tangible way. She decided to sew new cushions for the interior cabin and exterior cockpit, even though she’d never done upholstery work before. With the help of Sailrite’s supplies and how-to videos, she was able to successfully complete her cushion projects with great results.

Regina learned to sew at a young age, but she never really caught the sewing bug. “My mom taught me the basics of sewing when I was a kid, but I never really took to it. As an adult, I could mend clothes and made a bed skirt once, but that was about the extent of my sewing experience.” Even with such minimal practice, and not having touched a sewing machine in years, Regina was ready to take on her first upholstery project. First up were the cushions for the boat’s cabin. She used a home sewing machine for the project and followed Sailrite’s “How to Make V-Berth Cushions” how-to video. Though she had a couple of small struggles, she completed the cushions and was thrilled with the end product.

Jake and Regina on boat
Jacob and Regina Fuller enjoying some much-deserved time on the water.

For the cockpit cushions, she knew her home sewing machine wouldn’t be able to handle the thickness of the vinyl and piping. So Regina turned to Sailrite again. After thorough research and consideration, she invested in the Ultrafeed® LSZ-1. Her delight and excitement at how the cockpit cushions turned out speak volumes. The right tools and supplies make all the difference. What’s Regina’s favorite part about sewing and DIY? “The end product! There is a lot of satisfaction in knowing that you made something that you and your family get to enjoy for years.” 

Join us as we learn more about this determined DIYer, her family’s sailing lifestyle, and what she’s learned from her sewing experiences so far.

Q. When and how did you learn to sail?

A. My husband is a skilled sailor and has been sailing since he was a kid. He took me sailing on our second date and I fell in love with him and sailing! We live in Humboldt County, California, so we sail primarily in Humboldt Bay. When we have vacation time, we like to trailer our sailboat to the San Juan Islands in Washington or Clearlake, California.  

Q. What do you love about sailing? 

A. Everything! The wind, the fresh air and the wildlife you see in the bay. Our boat is a mini floating home and we often stay the weekend on it. I love being confined to the boat where you aren’t distracted by house chores and other worries of the world. The soft lull of the sea is so relaxing. We have two teenage boys ages 13 and 16. At this age, they just want to be with their friends or on electronics. We love stealing them away from all of that and getting them on the boat. There is nothing better than being hunkered down inside playing Yahtzee and drinking hot chocolate or sailing in 15+ knot winds using all their skills to have a successful sail. I have so many amazing moments and memories over the past 20 years on one of our sailboats. 

The Nor’Sea 27 fixer-upper. Just wait till you see the “after” photos!

Q. Can you tell us what all was involved in your big Nor’Sea restoration project?  

A. My husband has always wanted a Nor’Sea 27. We’ve had two other monohulls over the years, and some Hobie Cats and daysailers, but never a Nor’Sea. It’s a seaworthy classic sailboat that can be put on a trailer and taken to any sailing grounds you want. Over the years he has seen them for sale, but not at a price point we could afford and usually located states away. Five years ago, one came up for sale only 45 minutes away from our home. He took me to see it and I thought he was crazy. Yes, it was only $5,000, but the amount of work it needed was more than I had a vision for. We have renovated two homes and built a third, so I knew he had the skills and determination to see it through. But this time I didn’t see how it would be possible that I’d ever want to stay a night on this boat. Five years later he proved me wrong and all I want to do every weekend is go to the boat. We named the boat “Zephyr” and launched her for the first time in June 2020. 

This slideshow requires JavaScript.

Almost everything had to be done. He had a new gas tank made and he installed it. He put in a newer diesel engine and redid the plumbing and electrical. He renovated the hanging locker on the port side in order to install a propane heater. He gutted the galley and installed all new appliances and customized the galley to maximize the space and fit my dishes. He gutted the starboard side navigation station and turned it into shelving and settee — painted, sanded and restored woodwork. On the outside, he sanded and painted, built the bowsprit, and installed some new rigging and lifelines.  

Right now he is restoring the trailer and I’m planning to make a bimini. We plan to pull the boat back out in the winter for a few more improvements. Given all the blood, sweat and tears that he put into this renovation, I was determined to make a contribution by making the cushions. We thought about paying someone to do it, but I really wanted to be able to say that I put some time, energy and skill into our dream boat as well. The cushions were the sprinkles on the cake to make his beautiful restoration look complete.  

This slideshow requires JavaScript.

Q. What made you decide on an Ultrafeed Sewing Machine? What specific qualities were you looking for in a sewing machine?

A. I used a “heavy duty” inexpensive Singer sewing machine for the inside cabin cushions. I was afraid to invest in a quality upholstery machine when I didn’t know if I would even be able to successfully make the cushions. I broke several needles pushing through that project. After successfully making those cushions and realizing that I had enough skill to really do this, I knew I had to invest in a quality machine if I planned to make the cockpit cushions with piping and vinyl. There was no way my other machine would do it. I needed it to be able to easily go through several layers of heavy-duty canvas or vinyl. 

I looked at several heavy duty upholstery machines. Sailrite had a quality product for a very reasonable price. I ultimately decided to purchase the Ultrafeed because my experience to date with Sailrite has been exceptional. I love all the how-to videos and online tools to help me decide on the best materials for my projects. The Ultrafeed sewed the vinyl and piping like it was cutting through butter. I couldn’t be happier with it. I have really appreciated the short tutorials to help me understand how to thread the machine, wind the bobbin, and provide general care for the machine. All the Ultrafeed videos have been really thorough and helpful.

cockpit cushions
Cockpit cushions before and after.

Q. Now that you’ve been practicing and have sewn a few projects, have you learned any sewing tips along the way that you’d like to share?

A. I do have an important tip to share from my experience. When using the seam ripper on the zipper plate, use the plastic tip side down to rip after you get it started. I accidentally ripped my fabric when I continued to use the sharp side down — it’s a real bummer to rip it for so many reasons.

Here are all my take-aways from my vinyl cockpit cushion project: 

1) Definitely use the basting tape to help keep the vinyl from puckering when attaching it to the piping. It will make it SO much easier to line everything up nicely when sewing the plaque on. Your how-to video recommends it, but I tried the first panel without it and wished I had listened to your recommendations. I used the basting tape on everything after that. 

2) If using the YKK® AquaGuard® Water Repellent Zipper, don’t forget to sew it into the zipper plaque the opposite way you would for a regular zipper. I totally forgot about this and sewed it in wrong and threaded the pull on like you would a normal zipper. Of course it wouldn’t zip closed and didn’t work. I thought the zipper was a joke. I went back to the Sailrite website and found a video tutorial about this zipper, and that’s when I realized I did it all wrong. Once I got it sewed correctly it worked like a dream! 

3) I used closed cell foam for the cockpit cushions for its flotation. Closed cell foam is very different to work with than the interior foam I used for the cabin cushions. When cutting out the fabric and foam, I used the same allowance for my seams and compressing the foam that I did for the interior cushions. When I finished the first one and put the foam inside, I was so disappointed. It was extremely loose. The correct fix would have been to cut the foam out larger; however, I had already cut the foam for two of the cushions and there was really no way to easily add another 1/2 inch of foam to all sides. So I ended up tearing apart the cushion cover, cutting it down, and re-sewing.  Although it ended up being 1 inch shorter than my original pattern, you wouldn’t be able to tell. It still looks nice in the cockpit. I had a few other cushions to make that I hadn’t cut the foam for yet, so those turned out nice and exactly to pattern.

boat restoration
The beautiful Zephyr fully restored and ready for launch.

Q. What advice would you give to a brand-new sewer or someone thinking about getting into sewing? 

A. You can do it. The Sailrite videos teach you everything you need to be successful. If you know you want to complete upholstery projects, then invest in a quality machine from the start. By having a quality machine, your very first project will be easier, which will help build your confidence.  

Q. Is there anything else you’d like our readers to know about your sewing, sailing lifestyle or yourself in general?

A. My motivation in entering to be a featured customer was to hopefully inspire others. I had only basic/limited sewing skills and I’m so proud of what I have accomplished with my first few projects. I hope others see this story and take the plunge in trying something new. My success was truly due to the excellent tutorials, materials and equipment offered by Sailrite. 

Now that Regina has conquered the boat cushions, she’s ready to put her new skills and her new machine to work again. Next up, she plans on sewing a bimini for their newly restored boat. She also wants to learn how to do sail repair (perfect for the Ultrafeed LSZ-1) and wants to sew duffle bags from used sailcloth — a great way to reuse and upcycle used sails! With an ever-growing project list, we’re thrilled that we could be a part of Regina’s sewing and DIY journey. Good luck with all your future sewing projects, Regina! We know you’ll do great!

Regina and family
The whole family (from left: Ethan, Regina, Buster, Hunter, Jacob and Joshua) playing Yahtzee aboard Zephyr.