Sewing Shade With the Ultrafeed® LS

Imagine that you move to South Florida and buy a house with a large, screened-in patio. As you move in, you eagerly anticipate all the hours you’ll spend relaxing on your new patio. 

While arranging your patio chairs, you picture yourself lounging in one with your favorite beverage in hand, taking in the gorgeous view outside. You start planning cookouts as you set up your dining table — the screened walls and ceiling will protect everyone’s plates from bugs while letting a nice breeze in. You can’t wait for all these dreams to become reality!

Finally, you get everything unpacked, and you’re ready to enjoy your patio. The only problem? The summer sun in South Florida is much stronger than you bargained for. Bright, direct sunlight makes you squint, while a sky-high temperature makes the room almost too uncomfortable to use. 

What would you do in this situation — grab your sunglasses and an ice-cold drink and try to make the best of things, or give up on using your patio altogether?

Edward (Eddie) Galuska found himself in this situation in mid-2023. But instead of giving up or giving in, Eddie decided to fight back against the sweltering weather that was keeping him and his wife, Alice, from enjoying their patio to the fullest.

With his innate knack for design, Eddie is no stranger to finding creative solutions for tough problems. But sometimes you find what you need when you’re not looking for it. That’s how Eddie found the Sailrite® Ultrafeed® LS — and the answer to his patio temperature conundrum.

Starting to Sew With Sailrite

When Eddie discovered Sailrite, he wasn’t looking for help with the screened patio. In fact, he was researching for a completely different project.

“I was internet-surfing, trying to learn how to sew to make a repair on my golf cart using my wife’s [home] machine,” Eddie told us. “While researching the web for ideas to make [the] repair, I found Sailrite.”

Since he’d never sewed before, Eddie’s first stop on the Sailrite website was the “Learning to Sew” video series. “[I] found this to be a very valuable resource,” he said.

The videos helped Eddie repair the golf cart’s seat covers with his wife’s home sewing machine. “By most standards [it] would have been acceptable,” he said of the project. But the results of the repair simply didn’t meet the retired engineer’s higher standards.

“With me, my intuitive nature takes over and I push myself to seek perfection,” Eddie told us. He said he “realized the lighter-duty [machine] was not capable to complete [the] repair,” but he didn’t know where to turn next.

“I knew I needed a heavy-duty machine … but did not want to spend a lot of money not knowing where my sewing future would bring me,” he shared. That’s perfectly reasonable. After all, it doesn’t make sense to buy a heavy-duty sewing machine if you only plan to use it once. 

That was Eddie’s thought … until he took a closer look at the sun-soaked screened porch and realized he could sew his way out of that problem too. “I was looking at the frame design of the roof and a light bulb went off,” he told us. “I started to draw, and there it was.” 

A sunroom with shades in the ceiling.
Eddie thought outside of the box by bringing his shade sails inside!

During his sewing research, Eddie watched one of Sailrite’s shade sail DIY videos. The screened porch needed a shade, but a full-size sail wasn’t a practical solution. The sail would have fully covered the top of the patio on the outside, which would have blocked airflow from the screened ceiling. 

Instead, he had the brilliant idea to build miniature shade sails for use inside the patio. “Now I just [needed] the equipment, fabric and patience, not to mention the training,” he said. 

Luckily, he knew where to turn. “Your videos were the answer,” he said of Sailrite’s vast library of free DIY content. “I reviewed every shade sail video.” He also watched videos on installing zippers, piping and binding, as well as project videos that taught other useful skills for his indoor/outdoor project.

Sewing Up Some Shade

The next step was to purchase the materials and tools he needed to make the mini shade sails. That included a heavy-duty sewing machine that was able to handle the project.

After seeing the powerful Ultrafeed® Sewing Machine at work in several of Sailrite’s DIY videos, Eddie “took the plunge and bought the LS” to make his shades. He also purchased Textilene® Sunsure Vinyl Mesh Fabric, polyester webbing, grommets and turnbuckles, and other notions and accessories. 

When his machine and materials arrived, Eddie started to get to know the LS by practicing the sewing techniques he’d learned from videos. Then he jumped into his project, but it was slow going. “My first panel … really did not go as I had hoped,” he confessed. 

Not one to back down from a challenge, Eddie paused his project and spent more time practicing basic techniques to give himself an edge for his next attempt at a shade panel. “After about [a] week, [it] started to come together,” he said of the remade panel. “And I loved it.” 

After recovering from his brief stumble, Eddie was off to the races. He got more comfortable with every stitch he sewed. “My LS has a personality,” he said. “It makes sounds unfamiliar to me, but once understanding how [it] operates, [it] begins to understand me.”

A man using a heavy-duty sewing machine in a table.
Eddie and his LS make the most of their available space with the Sailrite® Ultrafeed® Collapsible Sewing Table.

Eddie and his LS soon became an unstoppable team. “I absolutely love my LS,” he told us. “I believe because it is more heavy duty, it can handle heavier fabrics in multiple layers and not [strain]. It also offers many accessories and functions not available on household machines. Particularly as my experience grows, I will not be limited.” 

He reported that others in his life are astounded at the results of his projects as well. “My wife watches with amazement at what I can do, as does my friend Mickey. … Even my wife (who sews) asks my advice about how to do some things.”

The Engineer’s Guide to Sewing

Although sewing is new to him, Eddie is a longtime DIYer. “I also do woodworking and cabinet carpentry,” he said. “This is what probably gives me the desire to create beautiful work. I can look at a picture of something, study it and try to recreate it myself.”

There’s no doubt that his ability to recreate a project from a picture came in handy with his shade sails. A shade sail is normally a very large item that requires careful calculations and proper installation to get right. So, how did Eddie manage to shrink a sail down to fit in a house? With a little engineering, of course!

“I studied my project very closely prior to fabrication and tried to resolve problematic issues before building,” he explained. “The symmetry of the panels had to be pleasing to look at, and the placement of the hardware had to be symmetrical as well to maintain a flow of uninterrupted lines when looking up. It had to look professional.

“I studied the geometric shape between the frames and made inserts to go into each opening. It was really quite simple. The challenge was the fastening system and keeping everything symmetrical and in balance, and not making the inserts too small because of the area taken by the turnbuckles.”

Patterning, sewing and installing the shade panel array took the better part of three weeks, and Eddie described the project as “well worth the effort.” In fact, he shared that the shades turned out even better than he hoped they would.

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“The shade is perfect,” he said. Textilene Sunsure’s impressive 91% shade factor easily lowers the sunlight and temperature inside the patio. Eddie also loves the sleek, modern appearance the panels give the screened-in porch. 

But most importantly, the miniature shade sails have transformed the porch into the comfortable retreat he and Alice dreamed of. When we asked Eddie what he would do differently if he had to make the panels again, he said, “I can honestly say I would not change anything.”

Sharing the Shade

The shade panels were such a success that Eddie couldn’t wait to show them off to his friends and neighbors. Needless to say, he received a deluge of compliments! Some neighbors were so impressed that they enlisted him to make shades for their own patios. That included Eddie’s friend Mickey, who had been trying to get the temperature on his own porch under control without success. 

“[Mickey] had previously purchased prefab panels from [a hardware store] that did not fit correctly,” Eddie explained. But with his newfound sewing skills and the confidence of making his own shade panels from scratch, he quickly came up with a solution. “I recut and shaped the panels to fit, edged each panel with webbing and fastened with turnbuckles. [It] came out very cool.”

Turnbuckles attaching shade sail corners to a strap eye.
Eddie paired strap eyes with small turnbuckles to tension and hang the shade sails.

Completing these projects inspired Eddie to keep sewing. “I enjoyed [the shade sails] so much, I went on to make a bike rack and wiper covers for my [motorcoach],” he told us. He even completely redid the golf cart seat covers he’d repaired before he got the heavy-duty LS sewing machine. Naturally, Eddie got his materials and tools for these projects — including the “must have” Edge Hotknife — from Sailrite.

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The miniature shade sails also gave him the confidence to tackle a full-size installation. “I am designing a system for our clubhouse pool area using large panels spanned from poles,” he told us. “I am trying to figure out [the] angle of [the] panels and overlap to get the best coverage.” 

Once he finishes that, he’ll move onto the other projects on his DIY to-do list. That list includes motorcoach window and wheel covers, covers for his patio furniture and golf cart, and more.

We wanted to know what keeps Eddie coming back to Sailrite for his DIYs. He said it was “the extensive video library, from very basic sewing techniques to much more advanced projects. The explanations along the way give reason for a particular approach in a somewhat nontechnical way. I also like the specific projects studied; you can almost find exactly what you want to do and follow the steps.”

Eddie’s Parting Advice

We have a feeling that Eddie will return to Sailrite for guidance on his future projects. After all, careful research is an indispensable step in his personal sewing process. It’s also a cornerstone of the advice that he shared for DIYers who want to make major modifications to an existing project, like he did with his miniature shade sails.

He outlined his philosophy for us. “Always study the project first and lay out goals in a systematic order. Find videos which represent a similar representation of what [you are] trying to accomplish. Practice makes perfect, so spend time on scrap pieces on a small scale to develop a technique and learn the feel of your equipment.” 

We’re certain that anyone who follows this advice can learn to modify any project to fit their needs like an expert engineer! 

While learning to sew was the biggest challenge he faced on the road to making his shade sails, Eddie feels that taking the time to research and learn was entirely worth it. His newfound self-reliance is his favorite part of his sewing hobby. “[I] do not have to wait for an overpriced contractor,” he said. And now that he can sew almost anything himself, he’s not stopping. 

“[Sewing] turned out to be a great hobby and very rewarding,” he told us. “I love it; there are so many possibilities to expand on. … I love doing all sorts of things with my machine … I am constantly looking for things to make.” 

We here at Sailrite are thrilled that we could help you discover a new hobby and expand your creative possibilities, Eddie! Thank you for sharing your story of ingenuity and perseverance. We can’t wait to see what you make next.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Recipe for DIY Success: Determination & a Sailrite® Sewing Machine

“Nothing is impossible.”

That’s the motto of Linda Butters-Freund, a dedicated sewer and co-owner of Florida-based small business Offshore & More Custom Canvas LLC. Given her impressive 63 years of sewing experience, it’s safe to say that there’s no project she can’t tackle.

“There has never been a project too big for me,” Linda said when we asked her about the largest project she’s ever done. That project? A huge shade panel for the U.S. Open Pickleball Stadium’s championship arena, completed in early 2021.

The shade panel covers the open front of the championship stadium, which is in Naples, Florida. During pickleball tournaments, it provides players and spectators alike with much-needed relief from high heat and constant sun exposure. It’s a new and improved version of the original shade panel, which was made in 2017.

As a longtime Sailrite fan, Linda knew just where to turn for her project materials. She purchased enough spur grommets and webbing from Sailrite to complete the hanging shade panel — with some to spare.

The panel’s massive scale made a large sewing machine a necessity. Luckily, Linda already owned a Sailrite® Professional Long Arm Sewing Machine when this project came around. With its extra-large throat, the Professional was the natural choice to sew the shade panel. “I honestly don’t think it would have been possible to use any other machine!” Linda said.

Introduction to Pickleball

Linda was already well acquainted with pickleball when she started working with the Naples stadium. She discovered the sport in 2012 while living on Florida’s Marco Island.

“I played tennis at the YMCA three times a week,” she explained. “I saw a flyer on the check-in counter announcing a clinic for pickleball. I signed up, started playing and realized that it was a much friendlier game … When I moved to Naples, I was fortunate to find a location nearby with lots of players.”

If you guessed that this “location nearby” was the U.S. Open Pickleball Stadium complex, you’re right on the money.

The stadium, which hosted the inaugural U.S. Open Pickleball Championships in 2016, consists of several open-air pickleball courts. Additionally, the championship court is covered by a large metal structure with fabric shade panels on the top and front. Linda started playing there before the original shade structure was built in 2017.

The Florida heat kept spectator numbers very low at the 2016 championships. Some shade, the stadium managers reasoned, would encourage more people to watch the tournament live in the future. They had the shade structure built soon after.

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Although it greatly boosted attendance at the 2017 tournament, the structure had a major flaw. “[The] sunshades [were] made from a material that did not hold up to the elements,” Linda said. “[They] were fraying and the grommets were ripping out.”

The complex’s management needed someone to repair the shade panels — and they didn’t have far to look. Jim, the man in charge of the courts, soon learned about Linda’s sewing skills.

“[Jim] had seen some of my work from a player … I made personalized pickleball paddle covers. He asked [the player] for my name and contacted me,” Linda said. “I met with him, looked at the panels and said I would figure out a way to make repairs.”

Linda had never worked on such a large project before. But it’s never been in her nature to back down from a challenge. This tenacity and resourcefulness have served her well — starting when she learned to sew at 8 years old.

A Lifetime of Sewing Success

“I always watched my mother sewing clothes for my siblings and myself,” Linda said of her childhood. “I decided I would like to try my hand at it … I had some dolls that needed clothes! At that point everything I made was stitched by hand.”

It wasn’t long before Linda graduated from hand sewing to using a machine — after her search for just the right fabric for a project got a little out of hand.

“I decided to make a wedding dress for my Barbie® doll … I used my Easter dress slip/petticoat for the fabric. The ‘gown’ was beautiful! My mother was really impressed with my creativity until she realized what I had used to make it with!” Linda laughed.

Although upset that the dress slip was ruined, Linda’s mother saw that her daughter was serious about sewing. “[My mother] showed me the basics for using a sewing machine, gave me a box with extra fabrics and thread, and told me to have fun,” Linda remembered. “My world opened up and I knew sewing would always be a part of my life.”

In fact, sewing was Linda’s job long before she co-founded Offshore & More, and before she moved to Florida from the New England region.

In addition to teaching sewing classes, Linda has owned a dressmaking business (and in a humorous callback to her introduction to sewing, she made numerous wedding gowns). She also designed and sold canvas handbags at home showings similar to Tupperware® parties. The Massachusetts native had such success with her handbags that Yankee Magazine featured her in its small business section!

Linda was featured in Yankee Magazine.
Linda’s canvas handbags, as seen in Yankee Magazine.

Later, Linda started her own marine canvas business after overhauling her family’s 40-foot yawl (a two-masted sailboat) with new upholstery and custom covers. Other than a short stint sewing for interior designers, she’s been entrenched in the marine sewing world ever since.

As an unstoppable entrepreneur, Linda has learned a lot about running a small business. When we asked what she would tell other aspiring business owners, she said this: “The most important advice I would give to someone who wants to start their own sewing business: LOVE what you’re doing! Every time I open the door from the house to my workshop, I look forward to working on projects.”

Sunshine, Shade Panels & Sailrite

Linda spent most of her life in the northern part of the East Coast — but by 2010, she was ready for a change of scenery. She decided to trade in bitter New England winters for the sandy beaches and ample boating opportunities of South Florida.

Around that time, she turned to Sailrite to bolster her marine sewing career. “I needed a company that would be able to supply all the tools and products required for my numerous projects. After hours of research, I came to the conclusion that Sailrite was my No. 1 choice!”

Linda’s familiarity with Sailrite was a big help when it came time to repair the pickleball stadium shade panels in Naples. She already owned an Ultrafeed® LS, but the large panels were often too bulky to fit through the compact machine’s throat. “I decided I needed a machine with a longer arm when I did repairs on the old shade panels,” she told us.

For this dedicated Sailrite fan, the perfect machine wasn’t hard to find. “Whenever a new project comes my way, I always do my research for supplies on the Sailrite website,” she said. “[It] is my go-to place to shop!”

That’s how Linda discovered the Professional Long Arm (now discontinued) and decided it was the upgrade she needed to repair the shade panel. “The added room under the arm made the ease of pushing 110-inch-wide material a breeze,” she said. “And being able to zigzag the rips really made the job easy!”

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Thanks to this upgrade, Linda became the pickleball stadium’s go-to project person. She kept up with repairs on the original shade structure until 2020, when something happened that was too big to fix.

“A windstorm came through Naples and shredded the original stadium,” Linda said. “[It] had to be replaced due to hurricane-force winds.” There was no denying it — the shade panels on top of the original stadium were done for.

The 2017 stadium after a bad windstorm.
The windstorm did a lot of damage to the original shade structure.

Somehow, the branded shade panel on the front of the stadium survived the storm. But its reign didn’t last much longer.

A new metal structure and shade panels were in place by the end of 2020. That’s when “[the stadium’s management] decided that the old shade panels [for the front] … needed to be replaced. They contacted the stadium company to inquire about purchasing material to match the [new] structure.”

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Jim, the stadium’s manager, turned to Linda for help making the raw fabric into a single shade panel to cover the stadium’s front. It would be Linda’s largest project ever, but she was determined to face the challenge head-on.

The Making of a Shade Panel

Armed with the new shade fabric, her Professional Long Arm and the materials she purchased from Sailrite, Linda got to work on the front panel in January 2021. She didn’t have much time — that year’s Pickleball Championship tournament was scheduled for April. Fortunately, she also wasn’t alone.

You see, Linda’s son Michael and his family also live in Florida. Linda had taught him how to sew when he was growing up in Massachusetts, and he’d helped with some of her previous projects. Just like his mom, he’d caught the sewing fever.

“[Michael] wanted to get back into the canvas business,” Linda told us. “He asked me if I would like to make my boat canvas official. He wanted to have something to do when he wasn’t working his ‘real’ job.” Linda liked the idea, and Offshore & More Custom Canvas was born.

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When Michael isn’t at his full-time job, he pitches in on Offshore & More’s projects, including the shade panel. Good thing, too — the shade panel called for large-scale measurements that would be difficult for one person to manage. Linda gave us the details:

“The shade panel was made up of seven individual panels [and] measured 125 feet across the lower edge and 19 feet [tall] in the center.” The oversized panels required more space than Linda’s garage workshop could provide.

“Fortunately, we have a very large driveway,” she said. “I was able to place the three [center] panels on my driveway, line up the sides and mark for grommet placement. Since the top of the shade panel was arched, I had to roll part of the painted [center] panels to the side to mark and measure for the other four panels needed to complete the project.”

Linda used her driveway as a worktable.
One panel screen-printed and ready for sewing!

After measuring and cutting the panels, Linda turned to her trusty Professional Long Arm to sew them together. Then, it was time to install the grommets — which was when having a helper became indispensable.

Due to a hand injury, Linda couldn’t use a hammer to install the incredible 650 spur grommets that the project called for. Instead, “Michael was enlisted to mark and install the grommets,” she told us. “He saved the day.”

Besides the 650 grommets, the mother-son team went through 110 yards of shade cloth and nearly 800 feet of webbing. Including a three-week screen-printing process — which required Linda to ship the giant panels to a printer on a pallet — the whole project took two months of hard work. Linda and Michael finished the shade panel in March 2021, just in time for the U.S. Open tournament the following month.

The Creativity Continues

Although the shade panel has been done for over a year, Linda still checks in on it now and again — and she feels as proud of it today as she was the day it was completed. “I love opening up a pickleball magazine and seeing the finished project in full color,” she told us.

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In fact, that sense of accomplishment is one of the things Linda loves most about her DIY lifestyle. “I can take a simple piece of material and create something unique,” she said. “Once the project is completed, I’m left with the feeling, ‘Yes, I made that!’”

Sewing is her first love, but it isn’t Linda’s only DIY hobby. She told us she also enjoys watercolor painting and gardening. “The weather in Florida has proven to be a challenge though,” she said of gardening. “If you forget to water one day, the plants are toast!”

But remember, Linda isn’t the type to give up when things get tough. Whether it’s gardening in the Florida weather, digging up repair manuals to fix an old lawnmower or using Sailrite’s free how-to videos to learn a new sewing project, Linda embodies the go-getter spirit of a true DIYer. “I’m happy as long as I’m doing something creative,” she said.

We certainly understand that, Linda! Thank you for sharing your story — we know that your creativity and tenacity will inspire your fellow DIYers to make great things. Best of luck on all your future projects!

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com