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Sailing & Sewing in the South Pacific

Amanda Witherell’s story is one of adventure, perseverance, serendipity and the kindness of strangers. She met her husband, Brian Twitchell, in San Francisco where they were both working. Brian, a union electrician, spent half the year working and the other half sailing his 1974 Morgan Out Island 41 Clara Katherine up and down the Pacific Coast from California to Mexico. When the financial crisis hit in 2008 and Brian was laid off, he convinced Amanda to quit her job as a reporter and cruise the South Pacific with him until the economy recovered. Having learned to sail when she lived in Maine, she had worked for a few years as a sailmaker and would be able to contribute with sail repair and maintenance on board.

Inspired by Brian’s enthusiasm and her own wanderlust, she agreed. “I quit, gave away all my stuff, packed a bag and bought a one-way plane ticket to Puerto Vallarta. We sailed around Mexico for a few months and decided to keep going south until we ran out of money. We cruised the west coasts of El Salvador, Nicaragua and Costa Rica.”

clara katherine — *Clara Katherine* at anchor in the Society Islands in French Polynesia.

In Costa Rica, they met a couple on their third circumnavigation who’d made a life of sailing the world. The friendly couple urged Amanda and Brian to sail the South Pacific, but they were short on money and didn’t know how to sustain their new sailing lifestyle. When the other couple learned that Brian was an electrician and Amanda could sew sails and canvas, they insisted that they go. “‘Just go!’ they urged us,” Amanda recalled. “‘You’ll make money along the way.’”

They were right. “I could have opened a full-service sail loft in Panama City with the amount of work that’s generated by the thousands of boats passing through,” Amanda stated. The couple sailed from port to port while Amanda made money along the way repairing sails and taking on other sewing jobs.

When she was in her 20s, she talked her way into a job at a sail loft in Brooklin, Maine, where she learned how to build a sail from start to finish. Being that it was a small business in a rural community, the sail loft still did things the old-fashioned way. “We literally lofted sails on the wooden floor, using pins and string, rolling out cloth, and hand stitching the hardware that would connect the sail to the rig.” Those skills served her well in her new life, as she had limited resources and even more limited technology on those remote South Pacific islands. “I fixed sails in the Marquesas, spinnakers in Tahiti, built canvas enclosures in Tonga and dinghy chaps in New Zealand.”

Acquiring an Ultrafeed

In Bora Bora, they met a solo sailor who needed to fix his sail and was having a bit of trouble with his sewing machine. Learning that Brian was handy, the sailor asked him to take a look at his Sailrite® machine. Not knowing how to adjust the timing on a sewing machine, Brian couldn’t help. Amanda repaired his sail using their own sewing machine and the three parted ways.

A few months later, they ran into him again, this time in Whangarei, New Zealand — which goes to show how small the sailing community can be — and fate intervened. They’d arrived just in time to rescue his Ultrafeed® LSZ from imminent doom. Fed up with the machine, the salty sailor was just about to chuck it into the harbor. He asked Amanda and Brian if they wanted the sewing machine, and they eagerly saved it from a saltwater funeral. It wasn’t in the best condition, however. The sailor had stored it in his cockpit locker and the sewing machine had been routinely doused with saltwater.

Amanda sewing window patches on the genoa, Fanning Island — Amanda putting her rescued Ultrafeed to good use repairing the genoa sail on Fanning Island.

“The case was covered in mold and all the metal parts were showing rust,” Amanda explained. “I cleaned off the mold, wiped clean all the metal and oiled everything, then packed it away because I didn’t have time to deal with it at the moment. We’d just been approved for work visas and decided to stay in New Zealand, so we were transitioning from cruising full time to working full time. We sailed the boat down to Wellington and got jobs that had nothing to do with sewing or sailing.”

The couple didn’t know much about the Ultrafeed or repairing sewing machines in general, so they took it to a repair shop in New Zealand. “One hundred New Zealand dollars later it was running fine and has continued to run perfectly ever since.”

They already owned an old Italian Necci home sewing machine, but it couldn’t always sew through some of Amanda’s thicker fabric assemblies, such as canvas and genoa sunshields. The Ultrafeed never hesitated to power through anything Amanda was working on. They still have their Necci, but Amanda now uses their secondhand Ultrafeed for all projects and repairs.

“Because it was given to us, I consider it ‘the people’s machine’,” said Amanda, “and I keep it overstocked with needles of all sizes and lend it to any cruiser in need. It’s been ashore in countless countries as we worked our way across the South Pacific from New Zealand back to the U.S. I’ve rebuilt our dodger twice, our bimini three times, made a new sail cover, sewed on a new genoa sunshield, stitched new salon cushions, built a foredeck sun awning/rain catcher, repaired our mainsail, and on and on.”

Foredeck sun awning that doubles as rain catcher copy — Foredeck sun awning/rain catcher Amanda sewed using her Ultrafeed.

Homeward Bound

In 2015, after years of sun, surf and sailing, they decided they were done with New Zealand and made preparations to cruise back to the U.S. “We picked the ping pong route,” Amanda explained, “bouncing between South Pacific islands against the trade winds and revisiting many of the islands we saw on our first pass through.” They also decided to sail up to Micronesia and visit places they skipped the first time. “It took two and a half years, and we put about 12,000 miles under our keel, almost all of them hard on the wind in a boat that was not designed to go to windward efficiently.”

All that cruising was hard on the sails, and by the time they got to Tahiti their genoa was on its last legs. “It was over 10 years old and had sailed something well north of 25,000 miles. I’d already replaced the sunshield twice and, running my hands along the tired cloth, I could feel that it was sun rotten and approaching the point of no return in terms of repair. But we only had 2,000 more miles to go to Hawaii, and then another couple thousand to California. We were practically home! I made some repairs in Tahiti and we set off for Fanning Island, Kiribati. Along the way, it tore just inboard of the sunshield — a sure sign of sun rot.”

They stayed on Fanning Island for two months enjoying the remoteness of the island and the friendliness of its inhabitants. While Amanda worked on repairing the genoa sail one last time, the locals kept the couple fed and hydrated with fresh fish and coconuts. “The key to a good sail repair is being able to stretch the cloth and pin it out as flatly as possible,” Amanda noted. “For a 150 genoa from a 41-foot boat, I needed more space than we had on the boat, plus a porous floor to pin into.”

pjimage — The genoa sail spread out on the ground (top) and laid out on the floor of a hut on Fanning Island ready for repair (bottom).

The couple befriended a French expat who ran the only guesthouse on the island. He offered one of his sleeping huts, which provided enough flat space for Amanda to pin out and sew an enormous window patch repair across every seam of the genoa from head to foot. “I used up every bit of sailcloth I had squirreled away on the boat, and then I reinforced the inboard section with sticky Dacron®, but I knew we were running out of time with this sail and hoped it would just stay together long enough to get us to Hawaii.”

With just over 1,000 miles from Fanning Island to Hawaii did the sail hold? “It almost did. The next tear occurred by the luff, just outside the head patch — a sure sign of sun rot. Game over. We made it to Hawaii using our two spare, elderly, hank-on sails run on our Solent stay. On a grassy lawn in Waikiki, we spread out our genoa, took some measurements, cut off every useful bit of hardware, then put the old thing to rest in a dumpster. My next project will be to build a new one.”

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Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

The Second Life of Sails: Crafting a better future for the next generation

Life is full of discarded items. Things that have already served their purpose now sit, useless and used up, to be thrown away, recycled or forgotten. The beauty of sewing is that you have the opportunity to give new life to something that has already served its original purpose. Barbara Wetherington is this kind of sewer. She gives new life and special meaning to retired sailcloth by creating tote bags from the fabric. In doing so, she has also found a way to serve her Boston-area community and donate her time and talents to a worthy nonprofit organization.

Barbara has had an off-and-on relationship with sewing over the years. She learned to sew in Home Economics class in 7th grade, but wasn’t particularly passionate about the craft. In her mid-20s, a roommate who worked at a fabric store rekindled Barbara’s interest in sewing. She learned to make useful things like pillows, window treatments and bags. When she moved to a smaller apartment, she had to put away her sewing supplies and moved on to other hobbies. A few years ago, she came across her sewing machine tucked away in a closet and realized she hadn’t used it in almost 20 years. When she remembered how much she enjoyed sewing and making practical items like tote bags, she was determined to start up again. And she knew just how to do it. Enter, World Ocean School.

World Ocean School is a nonprofit organization whose mission is to help underserved children by providing educational programs that challenge them academically, physically and emotionally. The school offers an alternative to traditional education methods, believing that involving kids in hands-on programs will combat apathy and disengagement in students of all ages to decrease dropout rates, substance abuse, crime and unemployment. In fact, 74 percent of the 2,200 students who participate in World Ocean School each year are from low-income households, the highest demographic for student dropout rates.

LW_20180118_Roseway_00062 (3) — World Ocean School students learning the ropes as they embark on an educational adventure.

The kids set sail aboard the historic schooner Roseway, a registered U.S. National Historic Landmark that splits its time between Boston, Massachusetts, and the U.S. Virgin Islands. The Roseway is one of only three original Grand Banks schooners left in operation today. The experiential programs offered aboard Roseway are as diverse as the students themselves, ranging from half-day programs to multi-week expeditions. The students are empowered to reach their full potential through sail training, team building, communication and leadership skills. Hands-on programs give the students the opportunity to participate in a richly rewarding learning atmosphere. They’re engaged and challenged in a way that traditional classrooms can’t offer.

When Barbara heard about World Ocean School’s mission, she was eager to lend a hand. She began volunteering on Roseway in 2006 doing whatever was needed, including painting, whipping lines and raising sails. She spent one summer as the onboard cook while the ship was docked in Boston Harbor and loved every minute of it. But her desire to help only grew.

A few years ago, she purchased a tote bag that a crew member had made using the Roseway’s old sails. And that sparked an idea. After receiving permission from the executive director of World Ocean School, she began sewing tote bags made from the Roseway’s distinctive tanbark sails, once they’re retired, of course, as a way to raise money for the school’s educational programs. She was looking to get back into sewing, and this cause was just the inspiration she needed.

two tote bags — Barbara’s tote bags made from Roseway’s retired tanbark sails.

Barbara sews the tote bags with her Ultrafeed® LSZ using V-92 thread, which she says gives the bags an industrial look that adds to the beauty of the sailcloth. She also has an embroidery sewing machine, which she uses to embroider the World Ocean School logo onto the front of the bags. She turned her sewing hobby into a way to serve her community and help at-risk youth, and that’s something we can all be inspired by.

Barbara works on a tote bag for World Ocean School using her Ultrafeed® LSZ.

Here’s what Barbara had to say about her work with the organization: “I wholeheartedly back the mission of World Ocean School. As a small nonprofit, they run fairly lean in many aspects, except when it comes to programming for the kids. When I read the “Ship’s Logs” that are posted on the website, I’m so amazed at what the kids say about their experiences. You can see that it’s truly life-changing for them in a positive way. Many of the kids, both in Boston and St. Croix, live near the ocean but often don’t have any connection to it and its place in our world. The programming of World Ocean School makes that connection.”

In addition to the educational programs scheduled throughout the year, the Roseway is open to the public for special sailing trips and other events. These public events provide an opportunity for the school to spread public awareness of their mission and to raise money to keep the school going. It’s during these public events that Barbara’s unique tote bags are sold, with 100 percent of the proceeds going to World Ocean School’s ongoing educational programs.

Barbara has stayed connected to World Ocean School for 12 years now, helping out however she can, whether that’s sewing the tote bags, grocery shopping or standing in as a cook. She even served on a committee to organize a successful fundraiser called Walk the Plank. Through it all, she remains steadfast in her belief that World Ocean School changes kids’ lives for the better, opening them up to opportunities and experiences they would never have otherwise, and she’s grateful for the dedicated staff of employees and volunteers who keep the program alive.

LW_20180202_St Croix_Roseway_Maintenance_00708 (2) — An educator aboard Roseway teaches a student about the inner workings of the ship.

“It is awe-inspiring to me how hard the crew works to keep the ship running, while at the same time acting as educators for these kids. I’m inspired by how World Ocean School touches the lives of so many young people, and I’m thrilled that I’m able to contribute, in a unique way, to their mission by making these bags for them to sell.”

If you’d like to learn more about World Ocean School, please visit www.worldoceanschool.org.

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Stay Safe at Sea With a Custom Jackline System

A study by the U.S. Coast Guard found that from 2000-2011, drowning accounted for 73% of sailing deaths. It’s a senseless tragedy when a sailor goes overboard because they aren’t properly tethered, or they’re tethered but get dragged alongside the boat and drown because the tether is far too long. But the worst part is that these deaths could easily be avoided if the sailor had installed a safe and useful jackline system.

Longtime Sailrite customer Captain Donald Quackenbush is a veteran sailor with 28 years and 100,000 miles of sailing experience. He’s been a 100 Ton U.S. Coast Guard Master Captain for 20 years and, as a member of the National Boat Handling Committee, created the Man Overboard System that is taught by the U.S. Power Squadron nationwide and is also available as a college course at the University of West Florida. He has generously offered to share his vast knowledge on sailboat safety measures with us. Everyone should feel safe on the water, and Captain Quackenbush’s system is set up in a way that, when properly installed, will prevent you from going past the toerail and dragged through the water.

One of the greatest benefits of Captain Quackenbush’s system is that it offers sailors the “third hand” so often needed while at sea. The tethers are shorter than most popular tether options on the market, meaning you don’t have to hold the tether with one hand as you move around the boat. This hands-free system gives the sailor freedom of movement compared to commercial jackline and tether setups. It enables the sailor to lean or pull against the tethers while working, offering support and stability. The three key parts of the captain’s jackline system are the location of the padeyes, the length and construction of the jacklines, and the short legs of the “Y” tether. We’ll cover all three aspects below and show you how to install this lifesaving jackline system on your boat. Captain Quackenbush has installed his jackline system on several customers’ boats over the years with excellent results and a perfect safety record.

X-HT-300224_3 — Captain Donald Quackenbush demonstrating the third-hand capabilities of his jackline system.

Installing the Padeyes

The first step is to install the padeyes in the correct locations. Most sailboats will require eight padeyes. Install a padeye right outside the companionway so you can hook yourself in as you exit the cabin during severe weather. The helmsman should always be tethered while on watch, so install a padeye in the cockpit (a second padeye at the aft end of the cockpit may be needed on larger boats). A padeye should also be attached near all four corners of the cabintop so that the jackline runs down the halfway point between the toerail and the boom as near as possible. This should make it possible to reach the boom and toerail but not go past either point.

Finally, two padeyes are installed on the foredeck, one center aft and the other center forward. The aft foredeck padeye should be reachable from either forward end cabintop padeye without unhooking. The padeye at the forward end foredeck should be forward enough so that you can reach the anchor, windlass, etc., but aft enough so that you can’t fall off the boat at the foredeck. Captain Quackenbush recommends through-bolting the padeyes as you will put a lot of pressure on the system if you slip or a wave sweeps your feet out from under you.

X-HT-300224_4 — This schematic shows padeye and jackline placement on a boat.

It’s not necessary that the padeyes are placed the entire length of the foredeck and cabintop. The most important factor in padeye placement is that you should be able to move around the entire boat and never be unhooked in severe weather. So as long as you can reach the next attachment point without unhooking yourself from the current one—and the padeyes are far enough from the edge of the boat to not be able to fall overboard—the system is set up correctly.

You may be wondering why you can’t just use the cleats to attach the jacklines instead of installing padeyes. The reason is that the entire goal of Captain Quackenbush’s system is to keep you on the boat at all times, and the cleats are too close to the edge of the boat. Even with a short tether, you would still roll over the side of the boat. During inclement weather, this is the last thing you want to have happen. It’s incredibly difficult to hoist yourself back onboard when you’re being tossed around and soaked by a merciless storm, especially if you’re a solo sailor. Usually it’s impossible.

Jackline Do’s & Don’ts

Once you have the padeyes installed, the next step is adding the jacklines. You will have three jacklines on your boat: one each running along the port and starboard sides of your cabintop, and one running aft to forward on the foredeck. The beauty of Captain Quackenbush’s system is that with jacklines running along the cabintop and down the center of the foredeck, and with shorter tether lengths than commercial offerings, nothing will ever be around your feet and ankles as a potential tripping hazard. Captain Quackenbush uses Dyneema or Spectra webbing for his jacklines. Both have very little stretch under load, have good UV resistance, and the padeye knot or hook holds the webbing up at each end, making it easy to hook in. Another benefit to using webbing is that it is flat and, therefore, won’t become a tripping hazard should you step on it. Never use wire or line as they can roll underfoot. Be sure to pick a webbing color that is visible at night and easy to see. White seems to work best.

X-HT-300224_5 — Jacklines running along the cabintop.

X-HT-300224_6 — The foredeck jackline and cabintop jacklines within reach.

The jacklines are removable for easy repair and storage. Sew a hook to one end of the jackline to clip to the padeye with repeated or heavy stitching (92 or heavier), and then tie the other end to the opposite padeye using an anchor bend and two half hitches. Or, you can tie both ends if you choose. Because the webbing is nonstretch, the jacklines don’t need to be tied super tight. The sun is your jacklines’ worst enemy, so storing them when not in use will help to prolong their life. Captain Quackenbush says his jacklines last about five to ten years, and he sails about 250 days a year. To check the quality of your jacklines, take them to a quiet location, hold the webbing up to your ear, and flex it. If you hear crackling, that’s a sign your jacklines are becoming brittle and need to be replaced.

Creating the Tethers

Now that you’ve got your padeyes and jacklines installed, the final step is sewing your own tether for your harness. Captain Quackenbush recommends a Y tether, meaning it’s shaped like a Y with one attachment point at the harness and two legs that attach to the jacklines. The central hook should be heavily sewn with a box X stitch and heavy UV thread as well. Go over it several times as you sew it. The hook that attaches to the harness should be brightly colored and easily visible at night (Suncor Poly Grip Harness Clip #103763 is a great choice) should you ever need to unhook in an emergency in poor visibility.

The tethers are made with tubular webbing with a heavy bungee cord inside to shorten them further when not in use. One tether leg should be shorter than the other so that you have a choice of tether lengths based on where you are hooking in on the boat—the leg for the foredeck jackline is typically the shorter one and the cabintop leg is typically the longer one. Determining the lengths of your tethers will require some measuring and experimentation on your boat. Create a Y tether with longish legs and tied on hooks, then go out on deck and determine the distance you need from the jacklines to just reach the toerail and boom with considerable pressure. Do the same with the foredeck jackline. Once you have your measurements, you can finish constructing the tethers and add the internal bungee. Sailrite offers tether kits or supplies sold separately to make your own custom design.

X-HT-300224_7 — A completed two-leg tether system with one leg shorter than the other.

The genius of the two-leg tether system is that you can move around the boat from one jackline to another without ever unhooking. Two tethers also allow you to be attached to a jackline and another spot on the boat, such as the mast, for even more security. This is a huge safety advantage and can be the difference between staying on your feet or being tossed around when the boat is pitching and rolling during rough weather.

Proper tether and jackline lengths are determined by the size of the boat. Every boat requires a separate setup. Jacklines should be located halfway between the toerail and the mast/boom. The padeyes should be placed so that you can move from the cockpit to the jackline, and then from one jackline to the next without ever unhooking. Simply switch back and forth between the two tethers as you move around. Keep the unused tether hooked back on the D-rings of your harness when not in use. Spending a bit of extra time during the planning stage—taking measurements and experimenting with padeye placement, and jackline and tether length—will ensure your safety while sailing. And that peace of mind is priceless.

The problem with commercial tether and jackline designs and kits on the market, according to Captain Quackenbush, is that they allow the sailor to fall off the boat and get dragged through the water. The tethers are so long they drag around your feet, getting tangled and tripping you. This requires you to constantly hold the tether up off the ground, leaving you with only one working hand and creating a very dangerous situation in rough weather. Likewise, jacklines located along the side decks also present a serious tripping hazard. The annoyance and inconvenience of these commercial tethers and jackline kits is why so many sailors don’t use them in favor of faster and easier movement around the boat. A deadly gamble.

A Message From Sailrite

We at Sailrite feel confident in recommending Captain Quackenbush’s jackline system to our customers. In fact, here’s what Owner and Vice President Matt Grant has to say about this system:
“Captain Quackenbush is a longtime Sailrite customer with a keen understanding of safety and self-reliance at sea. His system makes perfect sense and his sole motivation in helping Sailrite to write these instructions is to save lives. Sailrite applauds Don and others like him who encourage safety at sea and are willing to freely share ideas.”

We’re hoping that by spreading the word about this great safety system we can help keep sailors safe and—most importantly—stay on their boats! Sailing is a wonderful sport and hobby, and it should be enjoyed to its fullest at all times without the worry or concern of your tether and jackline system failing you.

Visit Sailrite.com for all the supplies needed to install Captain Quackenbush’s jackline system on your boat:
-8 Harken Folding Padeyes (#320611)
-1 Suncor Poly Grip Harness Clip (#103763)
-2 Suncor Asymmetrical Wire Lever Harness Clips (#103760)
-Dyneema 1” Webbing (#106406) desired yardage

Disclaimer: The information in this article is the opinion of Sailrite Enterprises, Inc., and is not corroborated or verified by a sailing safety authority. Sailrite shall not be held liable in the event of injury or death. Use at your own risk.

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Racing the Mac on Homemade Sails

The Chicago Yacht Club Race to Mackinac is the longest annual freshwater race in the world. This sailing race, also called “the Mac,” starts at the Chicago Lighthouse and ends at Mackinac Island in Lake Huron, between Michigan’s Upper and Lower Peninsulas. In total, the race stands at 333 miles! More than 350 boats compete every year. Holly Kawula is a loyal Sailrite customer who placed third in her division at the 2018 Mac race, and we wanted to learn a little bit more about her experience racing using a sail made from one of our Sail Kits.

Q: What’s your history with sailing? Has it been an ongoing hobby for you?

My husband Walter and I bought our first sailboat for daysailing/cruising 24 years ago. We are now on our third boat. Walter had become interested in racing through a co-worker back in 2000, and was specifically looking for a racing boat when he found Truant in 2004. Truant is a 1985 S2 9.1, manufactured in Holland, Michigan, and designed for sailing the Great Lakes. I was somewhat busy at the time with our four young children, but after one memorable evening out for a Wednesday night Beer Can, I was hooked on racing. I also realized that if I wanted to spend any time with Walter on weekends or Wednesday nights I needed to learn not only how to sail but how to be a part of a competitive racing crew. Truant began an earnest racing program in 2006.

Walter and I are watch captains, and our other crew included our foredeck, Chad Goldenberg and Beth Cushing, and our helm/trimmers/back of the boat Brad and Gretchen Horn. Chad has been with us for six years, Brad has been with us for five years, Gretchen is new to our crew this year, and Beth is a long-time friend and guest crew (this was her second Mac with us).

Racing-the-Mac-on-Homemade-Sails_3 — The finished sail!

Q: How did you prepare?

This was our sixth Mac race. We have long-term/ongoing preparation, which involves recruiting and developing our crew and participating in as many long-distance races as we can; mid-term preparation, which involves this season’s boat maintenance, sail and safety equipment repair and/or replacement; and short-term, which includes readying the boat for three to four days of non-stop sailing for a crew of six. Space is at a premium on our 30-foot boat, so we clear out any unnecessary gear, rig our lee cloths for storage on our lower berths (made with materials from Sailrite), prepare and freeze meals for the journey, etc.

Q: Do you have any exciting stories from the race? Did you have any mishaps or hardships you had to overcome?

Hardship? On this year’s race, the high winds and high sea state (waves) for the first 36 hours were staggering. We’ve been through some really rough storms before, including last year’s “dry heat burst” on the Mac (sudden unexpected onset of 45+ knot winds), which shredded our spinnaker, caused us to round up, our toe-rail to fail, and caused the lifelines to rip a stanchion out of our deck and leave a fist-sized hole. While all this was happening, our crew dropped our brand new unhoisted #3 headsail overboard and then, of course, we abandoned the race. That whole incident took place over less than 15 minutes, and then the winds calmed down.

This year, we were facing not a storm but a steady system of 15-25 knot winds and 6-8 foot waves over two days. The conditions at the start were like nothing I’ve ever seen before. Water was continually washing over the decks and leaking into the cabin. It was also raining. We were all wearing full foul weather gear, personal flotation devices, and tethers, plus were still soaked to the skin. Maintaining control of the helm required physical stamina I didn’t know I had. Sitting (bouncing, pounding) on the rail required a great deal of stamina as well, as we were crashing into waves and continually washed over with waves. Then there was nightfall, with no moon or starlight and we were doing it all blindly.

Q: You utilized one of our sail kits to build your own sail. What did you gain or learn from this?

A couple of weeks before the Mac race last year we realized that our infrequently used #3 headsail was no longer serviceable. Flaking it after a race, we found our hands were literally going through the degraded laminate. There was no time to order a new one from our supplier, so the Sailrite kit was our only option. I requested the estimate, placed the order, and the kit arrived at noon on Wednesday before the Saturday of the Mac.

My family and my crew worked as a team for the next two days to put it together, and that’s the most valuable take away I had from the experience. It required a lot of patience and cooperation, and everyone stepped up to the challenge. The sense of accomplishment when we completed it early Friday evening before the race was something I’ll always treasure. We laid it out on our front lawn to put the telltales, amazed that we had made a REAL SAIL and opened a bottle of champagne to celebrate.

Q: After building your own sail do you feel more confident when it comes to repairs and overall sail maintenance?

I do feel more confident in repairs and maintenance. For example, I replaced the leech line and tape on our mainsail this spring without hesitation or intimidation.

Q: Did you feel confident you were getting the proper sail for your boat/conditions after speaking to Sailrite?

Jeff Frank gave me all the information I needed/asked for before ordering so I had no concerns about whether or not I was getting the proper sail.

Q: How was the overall ordering process?

The overall ordering process was a breeze!

Q: Would you recommend building a sail to a friend?

I would absolutely recommend building a sail to friends, and I have.

Q: What tools/supplies did you find most useful while building the sail?

Regarding tools, of course first and foremost was the Sailrite® Ultrafeed®, then the two-sided tape. We made extensive use of clamps as well.

Q: Did you save any money?

We did save a considerable amount of money providing our own labor both times we made the sail. But we didn’t sacrifice any quality, as it’s a great sail and it’s serving us very well. I’ve attached a photo of our crew at the podium after the Mac this year, for which we used our #3 headsail for the first half of the race.

Q: Overall, what did you take away from this entire experience?

You know what the best part of this was? We did it. And, as you can see by the smiles on our faces at our podium finish, we’d do it again. Long-distance races like the Mac don’t just require skilled crew, they require a committed team willing to endure hardship and support each other. Having a good finish also requires that crew not only endure but persist, keep trimming sails, stay focused and stay competitive.

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Paul Seeberg: Sewing the Ultimate Project

For Paul Seeberg, 2004 was a big year. It was the year that he and his wife, Millie, bought a MacGregor26 sailboat and started sailing with the North East Trailer Sailor’s Club. It was also the year that Paul began sewing for his boat. Ten years later, Paul is still hard at work on boat projects and sharing his passion for sailing and sewing with others.

IMG_20130614_174432 — 1968 Olson 38, *Mildred Rose*

Paul’s sewing projects began humbly when his wife wanted some curtains for the cabin of their boat. Paul had some basic sewing skills he had learned in 8th grade home economics class and he figured he could sew curtains. Along the way, he had some difficulty with the project and called Sailrite, where he got some helpful advice for his project.

On completing his curtain project, Paul figured that sewing for the boat was something he could do more of, so he bought a Sailrite Ultrafeed Sewing Machine and started working. He started sewing sheet bags for himself and then for other members of the yacht club.

In 2009 Paul bought a bigger boat, a 1968 Olson 38, Mildred Rose, and got to work creating new canvas covers for her.

“Following [Sailrite] videos, I made a hatch cover, curtains, pillows, a really nice binnacle cover, and a lifesling cover,” Paul said. “We’re the only boat in the harbor with a red Sunbrella lifesling!”

Some canvas projects he made mostly for the fun of sewing, not because they are a necessity on his boat.

“Sometimes I make things just for fun, like the hatch cover. But it made a big difference keeping the cabin cooler,” he said.

After getting all of those projects under his belt, Paul felt ready fora bigger challenge. He needed a new dodger. He had the project quoted by a few canvas shops, but they were asking too much money. Paul knew that after all the projects he had done so far he could make his own dodger for less.

Paul watched Sailrite’s How to Make Your Own Dodger video 10-20 times before even started the project, wanting to make sure that he understood every detail.

For large-scale projects like this, Paul believes it’s important to learn everything you can about the project before starting.

“You need to be able to see things in 3 dimensions in your mind. I don’t sew one stitch until I’ve thought through the project beginning to end,” he said.

IMG_20130510_182239 — The finished dodger installed on s/v *Mildred Rose*

Paul’s dodger design would test all of his sewing skills. He was going to have to sew zippers, install fasteners, and even make a roll-up window.

When Paul started sewing, the dodger project brought on the challenges. The scale of the dodger made it difficult to maneuver and all the material proved tricky to roll up under the arm of the Ultrafeed.

“Making something that’s 10-12 feet long in your basement is difficult,” he said. “It grows quite big.”

Paul credits the video with helping him accomplish such a large-scale DIY project.

“The tips I learned in the video were invaluable. There’s no way I could have made it without it,” he said.

All of Paul’s hard work paid off and his dodger looks great. It’s now the project that he is the most proud of.

“The dodger is the most accurate. It’s done the best,” Paul said. “Because of the sheer scale of the project, I’d have to say it’s the one I’m most proud of…it was harder than I thought.”

As with a lot of DIY projects, Paul would do somethings differently on his dodger, but it has been met with rave reviews from his friends and fellow sailors.

“People who go on the boat can’t believe that I made it,” Paul said. “I can see all the flaws, but someone casually looking at it thinks it’s beautiful.”

P1220270 — Paul’s dodger and “flying awning.” He made the awning himself and modeled it off other awnings he had seen around the harbor.

Paul’s advice to fellow DIY-ers is to know your skill level, to not be afraid of a sewing machine and to be confident.

“Just have confidence. If you don’t have confidence, then forget about it.”

Paul feels like he’s had a lot of help becoming a sailor and DIYer and he likes to share the knowledge that’s been shared with him. One way he does this is by teaching seminars at the Boston Boat Show each spring. His current seminar is about transitioning from a small boat to a larger one, but he hopes to teach a sewing class in the future.

“Sewing is not as scary as people think it is. I think a lot of people have the skill set. I want to show them what a Sailrite machine can do,” he said.

For himself, Paul has a list of projects he’s waiting to try next like a sail cover, cockpit cushions and a main sheet bag.

Who We Are

Start your DIY journey today: www.sailrite.com

Discovering a Love for Sailing & Sewing

Christine-R-Collage — **Clockwise from top left:** Christine in the cockpit of her sailboat s/c Audacity; Christine’s twin sons trying to hold up the bimini to figure out where to make the cut for the stay; Christine and her husband Mark; finished bimini; finished cockpit cushions

Sailrite customer Christine Rasmussen was neither a sailor nor a sewer, but after a seemingly fated purchase of a used sailboat, she learned her capability to be both.

Christine always had a desire to learn how to sail. However, living in landlocked Durham, North Carolina, didn’t make sailing an easy goal. After a failed brush with windsurfing—“I was horrible,” Christine admitted—her dreams of sailing seemed like they would be left unfulfilled.

Then one summer, Christine, along with her husband, Mark and their twin sons, started camping at Kerr Lake, a large lake not far from where they live. Now that they were spending time regularly at a lake, Christine thought it would be fun to get her boys a Sunfish so they all could learn how to sail.

When Christine took to the Internet to find a small sailboat, she stumbled across something a little more interesting. A Craigslist listing advertising a 26’ C&C Yacht valued at $8,000, with a $4,000 price tag. Not entirely convinced that it wasn’t a joke or a scam, Christine sent her husband the link anyway, and the pair went to take a look at the boat.

When they got to the marina, the boat they came to see was nowhere to be found. After they returned home, Christine got a phone call. The boat was leaking diesel and the marina manager had moved it because of the leak. The seller, anxious to get the boat off his hands, offered it to Christine, as is, for $100, Christine explained. And just like that Christine and Mark were the proud owners of a sailboat.

Fixing up their boat was the first task and while they had the leak fixed and the motor tuned, Christine turned her attention to the cushions in the cabin.

“They were the original 1976 cushions and they were super smelly. Everything smelled like diesel,” Christine remembered.

She decided to make her own cushions, despite the fact that she hadn’t sewn anything since high school home economics. To prepare for making cushions, she watched Sailrite videos.

“I watched all the videos,” Christine said. “If there is a video with the word ‘cushion’ in it, I’ve watched it.”

When she had completed all 12 of her cabin cushions, Christine was proud of her accomplishment and completely hooked on sewing. She knew that it was the right time to get a Sailrite Ultrafeed LSZ Sewing Machine.

“I’m addicted to [my Ultrafeed,]” Christine laughed. “It’s really quite a problem.”

Christine has since made cockpit cushions, replaced the sacrificial sun cover on her jib, and has just finished making a new bimini and bimini boot.

She compared the excitement she gets working on a sewing project to reading a good book that you can’t put down.

“I think, I’m taking my time on this, because this rocks!” Christine explained.

She encourages others to try sewing for themselves and her number one advice to new sewers is “do not be afraid.”

“I think people are afraid to be a do-it-yourselfer because it won’t be perfect,” Christine said. “I tell people, ‘I may not be really perfect at this, but I sure do enjoy it.’”

She would encourage beginners to start with small, affordable sewing projects if they are nervous to dive right into a larger project. Christine also attributes a portion of her success to the Sailrite videos, which she recommends highly.

“There is nothing, nothing, like the Sailrite videos,” she said. “If you have any inkling that this is what you want to do, start at Sailrite and watch the videos.”

Christine also recommends investing in some tools to make the job a little easier.

“The hotknife is so worth [the purchase] and the binder. Oh my God, I could not live without the binder,” she said. “It’s worth it to invest a little bit more and you will be successful.”

This next summer Christine hopes to improve her sailing skills on the water and to also work on some new sewing projects for her home including new patio cushions and a sail shade.

Who We Are

Start your DIY journey today: www.sailrite.com

Kelly Girl Waterhouse: Discovering Her Dream

Kelly-Girl-Collage — **Clockwise from top left:** Kelly and Kelly Girl Waterhouse; Moorea anchored in Hiva Oa, Marquesas; Kelly Sailing in the Marquesas; Kelly Girl and friend, Lisa from s/v Ohana Kai, making flags with the Ultrafeed LSZ.

As a girl growing up in Minnesota, Kelly “Kelly Girl” Waterhouse never dreamed of sailing around the world. In fact, she didn’t even know how to sail. But if you ask her today about the four years she spent circumnavigating the globe with her husband, she’ll gush about her boat, her travels, and the freedom of sailing on the open ocean.

Kelly Girl’s sailing story starts years ago when the restaurant she managed in Minnesota sent her to open a new location in Seattle, Washington. It was there that she met Kelly Waterhouse, one of her lunch regulars. The pair hit it off and eventually got married. Since theyhave the same first name, she became known as “Kelly Girl” to avoid confusion.

Kelly was an experienced sailor and had grown up around boats. However, sailing didn’t play a big part in their relationship until after they were married, and it wasn’t until after the couple bought a little Catalina 22 that Kelly taught Kelly Girl how to sail on the Puget Sound.

Ever since Kelly was a little boy he had dreamed of one day setting out to travel the world, but he never thought he could do it with a wife, Kelly Girl said.

“He introduced me to sailing and to the idea of sailing the globe and I was like ‘Really? We could?’”

And so the pair began planning for their sailing adventure, thinking at first that it would be a long way off.

“We had talked about retiring young, like at 50, and then going,” Kelly Girl explained. “But we’re very mortal. There’s no guarantee that we would be there tomorrow. You just know you don’t necessarily have all the life you think, let’s do it now.’”

Despite many friends and family members thinking they were crazy, Kelly and Kelly Girl set out in search of the perfect boat to sail around the world in.

Eventually they found Moorea, a 35 ft. Dufour Sloop built in 1974.

“She was beautiful. She had a thick hull—sturdy and heavy. She was great for two people, and she had all the things we needed,” Kelly Girl explained.

The couple lived aboard for two years in Seattle while they readied her for the sea and saved up for their big adventure.

In 2006, at 35 years old, Kelly and Kelly Girl finally set sail, heading down the west coast of the United States to Mexico.

“We had the worst weather on the west coast going from Washington to California,” Kelly Girl said. “It was our first time sailing offshore and night sailing.”

The pair had hit a squall and their boat was creaking loudly in the waves.

“You really don’t know your boat until those situations,” she said. “Once I realized that she was a solid boat, I really wasn’t ever nervous again.”

The Waterhouse’s circumnavigation took them 4 years and 35,000 nautical miles to complete. They stopped in 30 countries spending anywhere from a week to six months in any given location.

After all the traveling was done there were two aspects of the journey that stood out to Kelly Girl.

“[My favorite was] visiting countries that are so different from your own, like Thailand—the people there were so kind and welcoming. Just visiting new cultures, learning to say hello and thank you,” she explained.

“That, and getting to a place by your own means—by the wind—the freedom of it is addicting. You feel like you’re the only ones on the ocean.”

Like most sailors the Waterhouses frequently rely on their DIY skills. Kelly often hires himself out to other cruisers to fix problems on their boats for extra cash. And throughout their travels, they always have their Ultrafeed LSZ Sewing Machine on board.

“We love our machine. It’s always been very reliable. Other cruisers know we have it and always want to borrow it!” Kelly Girl said. “We’ve fixed our sails—and I mean our heavy-duty sails, not just the light ones. It’s saved us a lot of money.”

On one fateful passage, the Ultrafeed even saved the day. While cruising through the Gulf of Aden, the couple had to make an emergency spinnaker repair.

“We were trying to keep upwith our boating flotilla through pirate alley and pushed the spinnaker too hard,” Kelly Girl said.

They immediately pulled their spinnaker down and set to work on repairs. Kelly Girl was thankful that they were able to do the fix themselves.

“In situations like that, there isn’t a professional near you,” she said. “You don’t have to be an expert.”

While admitting that she is not the most talented sewer (Kelly is the go-to sewer on board), Kelly Girl feels a sense of pride from the things she’s DIY-ed. Together they’ve made a wide range of projects for their boat including: dinghy chaps, a binnacle cover, a shade system, jerry can covers, and courtesy flags.

Today Kelly and Kelly Girl are living in Phoenix, Arizona. They have a new 42 ft. project boat, Trini. She currently resides in Houston, Texas, where Kelly travels to work on her sporadically. The couple hopes to be living aboard again by this time next year with plans to return to coastal cruising soon after.

Kelly Girl urges other sailors dreaming of sailing full-time to follow their dreams.

“I just warn people if they do it, they might not want to come back,” she said. “If it’s the lifestyle for you—and it isn’t for everyone—but if it’s the lifestyle for you, go for it.”

Kelly Girl is the author of Sailing the Waterhouse: Swapping Turf for Surf, a story of the couple’s transition to life on the water and their first ocean passage. Her second book is due out next year.

To learn more about Kelly and Kelly Girl Waterhouse and their adventures, follow their blog: Sailing the Waterhouse One Wave at a Time.

Who We Are

Start your DIY journey today: www.sailrite.com