Sewing & Shattered: Jeanie Shafer’s Story

Jeanie Shafer is a jack-of-all-trades. Not only has she been sewing for 30 years, but she’s also a creator in many mediums. Between painting, pottery, sculpture, nature photography and even cake decorating, her passion for creative expression cannot be tamed. This artistry also carries over into her love of boating, which is how she became acquainted with Sailrite® and embarked on her most ambitious DIY adventure yet!

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Jeanie and Tim are lifelong sailors.

Jeanie and her husband, Tim, have been enjoying life on the water for 35 years. No stranger to buying boats, the pair have owned numerous boats, ranging in size from 16 to 35 feet — all found and purchased the traditional way. That was until their most recent boat, a 27-foot Catalina.

In Jeanie’s hometown, the 27-foot Catalina had been unused and was no longer on the water as her current owner was no longer interested in sailing. There she sat in her rented spot in plain sight so that many townsfolk knew both boat and owner. One morning, the boat had been moved, and much to everyone’s surprise, it was not done by the owner. The boat’s sudden disappearance remained a mystery until later that summer when someone spotted it hidden not far from where it had been stolen.

Jeanie went on to recount the details of the discovery, “Whoever had stolen the boat had been a very busy beaver! She had been stripped of all hardware inside and out. The name had been removed and her old numbers had been replaced with numbers registered to a different boat. The mast had been unsuccessfully taken down and had crashed down onto the bow. Newly covered cushions were damaged and the brand-new sails that had only been used one summer were missing. The boat showed all signs of being lived in all summer!”

Luckily, the boat’s hull was undamaged and the outside deck and cockpit were in very good shape as well as the teak below deck. The only thing that remained in the cabin was the head, sink and stove. Jeanie and Tim eventually decided that they wanted to purchase the wayward boat, and so the work began!

The first step was deciding on a name. Would it be “Phoenix” because the boat was rising out of its old ashes? No, that was too popular among boats. Jeanie and her husband finally agreed on “Shattered” as a reminder of what the boat had once been, but wasn’t any longer. It was also a nod to The Rolling Stones song of the same name.

Even before Shattered needed new sails (among many other things), Jeanie had a 35-foot Catalina requiring a new dodger. To accomplish this, a heavy-duty, portable sewing machine would be of the utmost importance. After ample research, this lead to the purchase of the Ultrafeed® LSZ. “Sailrite not only had the machines but seemed to be a sewist and boater’s paradise for fabric, hardware, lines and tools! We discovered many items that we didn’t know existed and these products would soon make our DIY lives easier. The detail in your how-to videos and your personnel’s prompt willingness to share their expertise shines above all. I could never have made these sails without [Sailrite Sail Designer] Jeff Frank being able to help me!”

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Shattered in her newfound glory.

“Please know that all of these attributes in your company keep people like myself returning for life, and we share our positive experiences with others who then call upon Sailrite for their needs. It’s a marvelous domino effect!”

After repairing her own dodger, Jeanie was able to start a marine repair business on her dock that quickly spread to the entire marina! Canvas repair businesses in the area were shutting down, driving Jeanie’s customer base up even further. Before long, the projects became so massive and so frequent that Jeanie couldn’t sew them on her dock or kitchen counter. In response, Tim built her a sewing table molded after Sailrite’s loft tables — a huge undertaking that took up the entire spare bedroom in her basement!

Since then, Jeanie’s been a creative machine, churning out project after project. Her projects ranged from dodger, canvas and glass repair to a total sail pack and bimini revamp. With the help of Sailrite’s tools, supplies and instructional videos, the list goes on to include:

  • Bimini repairs
  • New winch covers
  • Topside window covers
  • Custom helm covers
  • New sail cover for Shattered
  • Main and headsail from Sailrite’s custom designed sail kits
  • And much, much more!

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What lies ahead for Jeanie and Tim Shafer? They’ve already planned for a plethora of other DIY projects to revamp Shattered. More recently, the two added another boat to their collection, a rare 21-foot Martini — a model that’s no longer in production. And with the winter months rounding the corner, the projects requiring Sailrite materials and instructions just keep coming. On the agenda is a new companionway screen, track curtains, window coverings, lifeline covers and cushion covers with Moisture Prevention Underliner beneath them to battle the Florida humidity where the boats will be sailing.

In short, it seems as though Jeanie and her Ultrafeed are ready to take on the DIY world and anything that life throws at them, and we’re happy to be part of the creative process. Reminiscing on her past projects, Jeanie gushed, “The best part of making your own DIY projects is the learning process! The “aha” moment when you get it and feel more confident in the project. And then, of course, the satisfaction when the end result looks great!” We can’t wait to see what you sew next, Jeanie.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Sewing for a Greener Future

Do you think about your carbon footprint? When you see trash or discarded items lying around, do you ever wonder if they could be turned into something useful again? Enoch Cincotta does. A self-starter and small business owner, he turns trash into treasure — literally. He takes discarded objects and trash from local businesses and uses the materials to create one-of-a-kind bags, wallets, backpacks, fanny packs and more. With the help of his Sailrite® Ultrafeed®, he’s doing his part to clean up his community and give a second life to the things we cast aside.

One Man’s Trash …

The idea to create usable items from trash came to Enoch when he was living in Miami Beach. At the time, he was making the occasional bag for friends and for himself. He was ordering his materials from suppliers and spending a lot of money in the process. Suddenly, everything clicked. “I realized that I wasn’t paying attention to how much waste was being generated by my artistic process — finding the material online, purchasing it, getting it in the mail two days later. It doesn’t make sense to me anymore.”

He was walking along the beach one day and noticed all the trash and discarded goods left behind. Things like inflatable pool toys and rafts, shade sail material and bicycle tubes were still in good condition but had been tossed aside. “Being a part of such a beautiful environment and noticing an immense quantity of trash left behind by the waves of tourists… I would find broken sun shades lying on the beach, the inconvenience of fixing them ultimately leading to them being discarded.” And so, an idea was born.

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In Miami Beach, Enoch had “regular” dumpsters that he would scavenge. He’d sort through the trash and find usable items for his budding business. The process was tedious and time-consuming. “It would be a process of finding materials, cleaning them, and transforming them into something new. I like the ritualistic nature of the process and taking my time to appreciate the material for what it is. They just need a little love and patience to be transformed.”

When he relocated to Harrisburg, Pennsylvania, he found a more direct and cleaner way to obtain his sewing materials. Enoch initiated relationships with local businesses, making deals to procure the discarded materials before they made their way to the dumpster. This made the cleaning process much simpler and saved him a lot of time. He was also able to get a larger quantity of materials with the same amount of effort.

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A collaboration with a local Harrisburg coffee shop produced these bags and wallets made from coffee bags, parachute webbing, bicycle inner tubes and convention center banners.

It’s in Harrisburg where his business really got off the ground and his business concept came to life. Enoch witnessed someone’s discarded plastic bag floating in the wind, and that’s how he came up with the name for his business: Reanimator Threadworks. He watched an otherwise lifeless object become transformed — reanimated if you will — into a moving, living thing. And that’s exactly what Enoch does. He takes lifeless, used up objects and reanimates them, giving them a second life and another purpose than what they were intended and created for. A torn sun shade becomes part of a backpack. An empty bag of coffee beans is transformed into a truly unique tote bag.

Sustainable Sewing Practices

Enoch learned to sew thanks to his mother’s teaching. A requirement of his homeschool curriculum, he started sewing as part of the home economics portion of his education. And now he’s taken that skill and turned it into not only a business but a way to do his part as an environmental advocate.

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Enoch uses the Monster II Balance Wheel to sew without electricity at farmers markets.

He sells his bags in local stores and hosts free sewing workshops at farmers markets. “The goal is to get out in the community and sew materials on the streets. The more people exposed to the power of sewing the more excited I get.” During the winter, when the farmers markets are closed, he collaborates with other environmental advocacy groups and hosts free sewing workshops for sewing panniers, bike bags, backpacks and more.

His bags are constructed using a wide variety of everyday materials. Everything from banners, inflatable rafts, bicycle inner tubes, parachute webbing, vinyl billboard material and more are transformed into “functional pieces of art,” as he calls them. It’s amazing the things you can sew with a little imagination and ingenuity. To sew through this wide range of materials, he needed a sewing machine that would be up to the challenge. And that’s where Sailrite came in.

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The Ultrafeed can handle layers of thick materials like these bicycle inner tubes, which make for a durable and water-resistant bag bottom.

“I learned about Sailrite while pouring through online forums for an industrial machine. I was intrigued by the Ultrafeed LSZ and its modular nature — one machine for a bunch of different applications.” Another big asset of the Ultrafeed is its portability, which comes in handy when Enoch takes the machine — which he has affectionately dubbed “Ol’ Blue” — on the road for conventions. “I’m taking Ol’ Blue with me on a bicycle tour packed in her carrying case, but at home, she’s hooked up to the Workhorse™ Servo Motor and Industrial Table. That kind of functionality makes it ideal for the lifestyle I live.” Recently, Enoch acquired the Monster® II Balance Wheel so he could sew without electricity at conventions and workshops, furthering his green lifestyle and the machine’s versatility.

What are Enoch’s impressions of his Ultrafeed now that he has sewn everything from billboard vinyl to parachute webbing with it? Enoch had this to say about his machine: “So far I really love the reliability of the machine. It has taught me a lot about the mechanics of sewing. I’ve spent so much time reading the manual and feel really comfortable with how it’s designed to be repaired in the field. It’s built to last — I don’t see that too much anymore.”

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Enoch tuning his Ultrafeed LSZ with the guidebook close at hand for reference.

Leading by Example

Enoch is mindful of his own carbon footprint and does what he can to live a green lifestyle. “I really work hard to be aware of my environmental footprint. I ride bikes and am active in the community as much as I can be. To be as effective as possible you have to live in the way that you want the world to be — not forcing your ideals onto others.”

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Hitting the road with his portable Ultrafeed and a makeshift work station!

Part of his mission is bringing awareness of living a more resourceful and self-reliant lifestyle through sewing. He donates 30% of profits from the sale of his bags to teaching free sewing workshops and educational programs in Harrisburg. “I was a camp counselor for six years and that got me really excited about youth education. I see an opportunity to educate individuals in my community about being self-sufficient.”

He also teaches repair classes where he promotes hands-on learning opportunities. People can learn how to repair textiles and gear instead of throwing them away and buying new products. “When we are empowered to make and repair, we stop being consumers. And we start using our brains!” Next year, Enoch plans on traveling to schools — biking his sewing machine and materials, of course — to facilitate educational workshops. “I’ll be teaching kids not only how to sew but how to get creative with trash.” Teaching the next generation how to be resourceful and environmentally responsible, “that’s the future, the big time.”

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A truly one-of-a-kind fanny pack made from found objects.

“I like to think that when I interact with these materials I’m giving my energy to the object, transforming it into something that lives and breathes with a personality of its own. I see it as being more than just a transformation of an object, but also a transformation of an idea. By reanimating our garbage and repairing what is broken, we also reanimate our community — increasing self-sufficiency and resilience. That’s what I think is really important.”

Enoch’s drive and passion for upcycling is something all creatives can relate to. A big part of the DIY lifestyle is taking something and transforming it into something else. So, the next time you see trash on the side of the road or the next time you go to throw away an old sweater, an umbrella, a pair of ripped jeans, a pool toy, a beach ball … Stop and think, “Is there still a use for this item? What could this object become?” The possibilities are endless.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Taking DIY to New Heights

The possibilities of things you can make with a sewing machine are limitless! Sailrite® customer Gregory Palmquist had a fleeting idea to sew his own kites after he was underwhelmed by the selection of mass-produced kite kits. This seed of an idea has grown into a bigger hobby that has led to more sewing projects, including patio furniture, beach bags, totes and more. With tools, supplies and how-tos from Sailrite, he’s been able to take his sewing skills to incredible heights!

It all started when Gregory was young. Like many kids, he grew up watching his mom sew on an old Singer sewing machine, and he would tinker around with it occasionally. Fast forward to junior high school and a woodshop class that was at full capacity. “Some of the boys, including myself, went to home economics class instead. We made stuffed dolphins for a project. Mine came out pretty good for a 12-year-old boy.” This early experience with sewing would pay off in a big way later in life.

Gregory has always been fascinated with aviation. As a boy, he made his own kites out of newspaper and sticks. A few years ago, he was given a used Kenmore machine and, on somewhat of a whim, he decided to try his hand at sewing kites. “I was at one of the big box home stores getting ideas on materials to put together a quickie box kite. I finally decided to go all in and do it right. I found plans online and just expanded the dimensions.”

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He makes his kites out of ripstop sailcloth and webbing. After several attempts on the Kenmore, he quickly realized his second-hand machine wasn’t up to the challenge. “Some of the nylon webbing reinforced areas are thick and the Kenmore just couldn’t handle it.” Next, he tried sewing on a Pfaff, but it still didn’t hold up to his kite-making demands.

Not wanting to give up his budding hobby, Gregory began the search for a better sewing machine that would be able to handle his needs. “I researched many machines when I came across the Sailrite® Ultrafeed® LSZ Sewing Machine. Immediately I knew this was the machine for me. The portable size, the power and the price point were winners.”

After the Pfaff failed, he finally “drank the Kool-Aid®” as he put it and ordered an Ultrafeed LSZ. “How did I survive all these years without this machine?” He recently upgraded his Ultrafeed with the Workhorse™ Servo Motor in the Industrial Sewing Table. “For a 58-year-old guy who’s been in engineering, I appreciate the power and efficiency of the Workhorse Servo Motor coupled with the Ultrafeed and Industrial Table. Move over peanut butter and jelly because this is the perfect pairing ever!”

Gregory has sewn four large kites on his Ultrafeed. He started with a basic Eddy design and progressed to the complex Compound Cody, a modern double box design based on the original Cody War Kite designed and patented in 1901. His first kite, the Eddy, measured 6 feet tall x 6 feet wide. Gregory sews them during the wintertime, using the dining room table as a work station.

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The new patio set Gregory sewed using his Ultrafeed LSZ.

Since his kite sewing was so successful, Gregory’s wife asked him if he could fix some things around the house. She put him to work replacing the tattered awning on their patio swing. “The 1″ Swing-Away Binder is a super tool! I used polyester thread throughout for UV resistance. Sailrite had everything I needed.” Next up was replacing the swing’s seating cushions and sewing a new barbecue grill cover for a matching and cohesive outdoor seating area.

“Having some leftover material, I threw together a bag for the missus. My wife is a nurse, and the girls at the hospital loved it! They were floored to hear that her husband made it.” This led Gregory to search for some of the Sailrite bag-making tutorials. He watched the “How to Make a Beach Bag” video and began making beach bags, totes and other bags. Gregory said watching Sailrite’s tote videos brought his sewing up to a professional level. “They’re a huge hit with the ladies. I couldn’t have come this far without Sailrite — thank you!”

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Gregory showing off some of the beach bags he’s made.

Although Gregory doesn’t get to fly his kites as much as he’d like, he can’t bear to part with them. “We’re in Rhode Island, and I never did have much time to take these big boys out to fly during the summer. I did consider selling them, but I don’t want to part with my labor of love. There will be time eventually.”

What does Gregory like best about sewing and the DIY experience? Not only is sewing a creative outlet for him, but it’s practical too. He’s been able to sew bags for his wife, spruce up their patio, sew his beloved kites — and who knows what other uses he’ll find for his Ultrafeed. “I’ve got so much inspiration and the creativity is just flowing out of me! This newfound medium has allowed me to express my artistic creativity. My creations are purposeful and give me satisfaction.”

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Sewing for Salmon Season: A Marine DIY

Sewing for yourself is rewarding enough, but sewing for others opens up a whole new realm of DIY possibilities. When Debbie Stitz saw that her son’s boat was in dire need of new seats before salmon season in their hometown, she knew just the person to reupholster them — herself! Backed by her extensive sewing knowledge and a few key tools and supplies from Sailrite®, she set out to completely transform her son’s boat. She was generous enough to share the story of her many ups and downs on the road to do-it-yourself success with us.

Q. Have you always loved to sew? When did you learn?

I learned to sew at a young age. I remember it well. My mother was never a sewer, but my Aunt Susie was. My first project was a skirt with shoulder straps that crossed in the back and buttoned in the front. I remember making it at my cousin’s house in Upstate New York with my aunt’s help. I was so proud when I finished the skirt. I wore it the next day and told everyone I made it myself. 

From that day forward, I was hooked on sewing and determined to teach myself. I got a job working at a fabric store in my hometown of Corning, New York, and made most of my own clothes in high school. I taught myself to read and follow patterns, put in sleeves and sew in zippers. I just loved the creativity of being able to design and make my own clothes.

Q. How did you come across Sailrite? What made you choose the Ultrafeed® LSZ?

I started on a Kenmore machine, but tension problems and motor speeds convinced me to invest in a Bernina as I started to venture into curtains, home décor and quilting. There is nothing more frustrating than sewing with a machine that cannot do the job and give you professional-looking results.

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Debbie and her trusty Ultrafeed LSZ.

I then started doing small upholstery projects and cushions, but my Bernina machine was having a tough time with the heavier fabrics and achieving a professional-looking stitch with heavier threads. I needed a commercial machine but could never justify the high cost for one. I was surfing the web one day and found the Sailrite® site. When I read about the features of the Ultrafeed LSZ and the price point, I was ecstatic and ordered one. I chose the LSZ model because I wanted the zigzag feature. 

Q. So you used the Ultrafeed to remodel boat seats? How did that happen?

At that time, my oldest son had asked me if I could make new vinyl berth cushions for his boat. Not only did I discover the Ultrafeed LSZ machine at Sailrite, but all the choices of marine vinyl, V-69 threads, needles, zippers, foam, cushion wrap silk film, cording, 1/4-inch basting tape — everything I needed to make his new V-berth cushions. I had made cushions before with fabrics, but sewing with vinyl was a new challenge for me. Sailrite offered wonderful videos that guided me in purchasing the right vinyl for my project and how to make my own cording and cushions.

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The final V-berth cushions looked immaculate.

Together, my son and I chose Morbern® Seabrook Sea White vinyl. I also purchased the Flex20 LED light, Deluxe 5 ½ Magnetic Sewing Guide. And for my new LSZ Machine, I chose the Right Roping Zipper Foot, Cording Foot Set and 1” Swing-Away Binder. The tutorials for learning the LSZ machine were extremely well done and very helpful to get started. I was convinced that this machine was a powerhouse and sewed anything I asked it to!

My confidence was soaring when my youngest son asked if I could re-cover his torn and tattered boat seats in his newly purchased used fishing boat. Of course, I said yes. After removing the tattered vinyl from the seats to try and get some sense of a pattern, I soon realized that all three of the seats needed to be totally rebuilt. The wood and foam were so rotten, and the screws so rusted, that it took my husband and I a full day to get the seats apart! We thought about just buying him new seats, but these were Bentley seats at $400 each that were just not taken care of. We decided these seats were worth restoring and took on the challenge together, as a team. 

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My husband ordered the marine plywood, stainless steel machine screws, 4-prong hex nuts and supplies to build the seat structures. I went directly to the Sailrite site, where I found all the fabric and supplies needed to construct the new seat covers. I basically followed the original pattern of how the old covers were made, and my son’s choice was two colors of Naugahyde® vinyl that I got from Sailrite.

Q. Can you explain your DIY process a bit more?

Making and marking the pattern pieces were the most important. I took the least tattered pieces of the old covers and trimmed them where the original stitching holes were. I drew them out on poster board and added 1/2-inch seam allowances on all sewing sides. I marked the center points on the corners, and all other areas, to ensure a good match when sewing together. I then transferred and traced the pattern and markings to the Naugahyde fabric back, being sure to flip the pattern and mark for left and right sides, top and bottom, etc. I made all the contrasting cording first and machine basted to the seat pieces and then sewed the pieces together. I absolutely love my Ultrafeed LSZ machine! It sewed through the layers of Naugahyde with ease and the topstitching looked so professional. The Cording Foot Set also helps to make your own cording a breeze and is actually my favorite step. 

The next step was to remove the bad foam and replace with new foam after my husband had finished the wood seats and arms. Even though we used marine plywood, I still put 3 coats of Varathane® on the wood to keep it moisture and water-repellent. I used an electric kitchen knife to form and shape the foam and then used contact cement to glue the foam to the newly made wood seats. I lightly sprayed foam adhesive to the foam and covered the foam with Cushion Wrap Silk Film. The small amounts of adhesive spray kept the silk wrap from shifting as I was putting the new covers over the foam.

Using an electric staple gun and stainless steel staples (no rust), I attached the covers over the foam for the final fit. It was a two-person effort with my husband pulling and me stapling! I then attached the Hidem Gimp purchased from Sailrite to the bottom of the seatbacks to hide the staples. There were some hiccups along the way, but nothing too serious. It took a lot of “thinking and planning” before “cutting and sewing.

Q. Sounds like quite the project. What was the reaction of your family/friends to the finished product? 

The end result was three new boat seats that looked so professionally made. My husband and I were so proud to have accomplished something that we had never done before. It was a team effort. He was the carpenter and I did the sewing. Family and friends were amazed by the professional look of our final project, and our son was so thrilled to have new boat seats for the start of salmon season here in Oregon! I am hooked more now than ever, not on catching salmon, but hooked on sewing and starting my next project with my Sailrite Ultrafeed LSZ! New patio cushions and pillows are next.

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Thank you, Sailrite, for the machine, the accessories, the fabrics and all the inspirational videos you so thoughtfully put together on your website to inspire us all!

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Custom Cabins: Tales of an Outdoor DIYer

Imagine a quiet evening in the woods — you’re sitting by the campfire, and as the night draws to a close, you cozy up in your very own tent-cabin. For many people, spending time in the wilderness brings joy, tranquility and peace of mind. And while the casual camper might be content with a tent or pop-up camper, the more serious outdoorsman, like Scott Miller, seeks something bigger and better (and vastly more permanent). As both an inventive spirit and an outdoor aficionado based in Northeast Wisconsin, Scott was more than happy to share his journey into the wild with us and explain how Sailrite® could play a part in bringing his creative vision of totally unique cabins to life.

Scott has been in the design and wood fabrication business for over two decades, mostly focusing on heavy timber projects. No stranger to rugged terrain, he’s camped everywhere from upstate New York to Alaska. He even attended the Pat Wolfe School of Log Building in Ontario, Canada, and studied the craft of log and timber frame construction to truly hone in on this discipline and turn it into a viable career. 

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Scott has long been immersed in the outdoors.

He’s always longed to get away and enjoy the wilderness in an effort to recapture the simplicity of Henry David Thoreau’s famous nonfiction novel, “Walden.” The popular true story was written in 1854 and describes Thoreau’s time spent living alone in a cabin at Walden Pond, near Concord, Massachusetts, — a simple life in the solitude of the forest. By the end of the Thoreau’s tale, he feels more at peace with himself and all living things around him, a peace that comes from being one with nature. 

This harmony between both nature and the human mind truly resonated with Scott and was the driving force behind his most popular DIY creation to date. “My appreciation for the outdoors and camping inspired me to design a tent-cabin that could be enjoyed year-round.” As a seasoned craftsman, Scott had already been designing and creating several styles of tent-cabins for himself and felt confident in his abilities. But he also realized that this new style of tent-cabin would require a more streamlined effort if he was to make a successful business out of creating and selling them. 

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Create your own solitude with a totally unique tent-cabin.

With a desire to comingle his ingenuity and craftsmanship, all that Scott needed to take his cabin-making venture to the next level was a dependable, heavy-duty sewing machine capable of tackling the thick canvas found on the tent-cabins. So, like any savvy businessman, he took to the internet to start researching his options. That’s where he stumbled upon Sailrite, took the plunge on his DIY journey, and began his foray into sewing.

“I started sewing in 2015 after purchasing an Ultrafeed® LSZ Sewing Machine. I really like the compact style of the LSZ and its robust power. I learned to sew after watching Sailrite how-to videos and from books I purchased. Then in 2018, I was excited to see the release of the industrial Fabricator® Sewing Machine and bought one immediately.”

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Scott and his trusty Fabricator, ready for action!

Built for the avid backwoodsman (or woman), Scott’s cabins are compact, comfortable lodgings not to be confused with a yurt, a tiny house or any other more livable dwellings. In his own words, these cabins are built for those looking for an authentic American camping experience with a style and amenities similar to those found in the cabins of the 1860s. Scott explained that “I’m mainly interested in the United States market, as the tent-cabin is part of our American history. They were lived in throughout mining camps in the West.” 

As an amalgamation of imagination and traditional techniques, Scott was kind enough to explain the painstaking process that goes into each and every one of his tent-cabins. 

“I design the tent-cabins on a sophisticated CAD (Computer-Aided Design) program used for wood design. I create a 3D model of the tent-cabin and produce shop drawings for fabrication. My son does help me when I need it, which I really appreciate. His review of my CAD drawings and help with the layout work is great. All my tent cabins come as a precut kit. Tent-cabin making is an ‘art form and craft’ and is gradually turning into a business of making tent-cabins for others. I’ve made eight tent-cabins so far and they usually take five to seven weeks to make, depending on the style.”

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Although these tent-cabins come as kits that must be assembled by the customer, a great deal of thought and preparation goes into each one before they’re sent to their new home. And Sailrite is there to help every step of the way! Scott explained that, “I am extremely happy with all the products from Sailrite. I use the 1/2-inch basting tape for sewing the canvas and I also use hole punches, thread and grommets.”

And of course, the Ultrafeed LSZ and Fabricator help to sew the heavy canvas for all the canvas tents, as the roof and walls of the cabins are made of heavy-duty cotton army duck canvas pruchased from Sailrite. The tent-cabin is precut and marked for all screw locations and assembly drawings are included. The customer then erects the wooden tent-cabin frame based on the assembly drawings and, as the final step, attaches the canvas to the frame. 

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Scott’s cabins can be transformed to suit any camper!

“These tent-cabins are not portable, but they’re not entirely permanent either. They’re popular with folks who own acreage or need a cabin for hunting or fishing. They might be set near a lake, along a river, or on a wooded lot. If someone needs a place to write, do art, a nice garden structure, or just to relax while enjoying nature, these tent-cabins are great.”

So what’s next for this environmental entrepreneur? Bolstered by his success in the DIY world, Scott explained to us that he enjoys sewing so much now that he’s even planned to tackle a number of non-cabin-related sewing projects in the future and is always open to new ideas. But for now, it’s fulfilling enough for Scott to connect with nature through his cabin creations. 

“The most rewarding part of my work is providing a product for others to enjoy.”

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Full Speed Ahead: Sewing for the USCGC Mackinaw

Joe and Barb Traub aren’t your typical museum volunteers. They volunteer their time and sewing talents for the United States Coast Guard Cutter Mackinaw WAGB-83. This decommissioned Icebreaker ship was built during World War II as part of the war effort. While touring the ship, the couple couldn’t help noticing that some canvas covers were torn up and damaged due to the harsh winters on Lake Huron. One project led to another, and they have been sewing covers and other pieces for the ship ever since. Read about Joe and Barb, their sewing background, and a little bit of the Icebreaker’s history and the role it played in the war.

A Piece of History

The USCGC Mackinaw was built in response to the increased need to transport war materials — specifically ore — during the winter months of World War II. Icebreaker ships are designed with a strengthened hull engineered to plow through heavy ice and create a path for smaller boats to travel. Dubbed the “Queen of the Great Lakes” and “The Largest Icebreaker on the Great Lakes,” Congress authorized construction of Mackinaw on December 17, 1941, just 10 days after the bombing of Pearl Harbor.

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A photo of the USCGC Mackinaw breaking ice on Lake Huron in 1948.

The ship was built in Toledo, Ohio, and cost $10 million. The Toledo Shipbuilding Company won the contract. However, several delays and penalties forced the company to declare bankruptcy, and the construction was completed by the American Shipbuilding Company. The keel was laid on March 20, 1943. The ship is 290 feet long and the design is based on the Wind class of Coast Guard Icebreakers. However, Mackinaw was built wider and longer than other ships in this class so that the draft would be shallower. The hull was launched on March 4, 1944, and the ship was commissioned on December 30 of that year. Cheboygan, Michigan, remained the ship’s home port its entire life during active service.

The ship served many roles over its esteemed 62-year career. Not only was the Icebreaker a vital part of the war effort, but it also rescued stranded ships, assisted with shipwrecks, and even delivered Christmas trees to underprivileged children in Chicago. Mackinaw is a beacon of hope, a symbol of determination and goodwill not only for the Great Lakes region, but America at large.

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Decommissioned in 2006, the Icebreaker now resides in its namesake port, Mackinaw City, Michigan, and serves as a floating maritime museum. The museum’s educational programming and exhibits teach visitors about maritime history and the economy and ecology of Michigan and the Great Lakes. The ship is open to the public from mid-May to mid-October every year. Aboard the ship, workers offer public tours, educational tours, overnight encampments and group events.

Sailing, Sewing & Sailrite

Barb learned to sew during her youth. Her mother was a high school home economics teacher and taught her daughter everything she knew. When they were married, Barb then taught Joe how to sew. The couple enjoys working on sewing projects together — both projects for their home life and sailing hobby, as well as the projects for the Mackinaw. “We do the projects together for the ship,” Joe said. “Barb is the guiding hand that directs the process. She is the brain, and I work at her direction as I learn.”

The Traubs are longtime Sailrite customers with a unique connection to the company. Their first sewing project as a couple was a tiller cover for their Ranger 26 sailboat. Working in Columbia City in 1989 and needing supplies, Joe happened upon a local business called Sailrite. “I purchased the materials from [founder] Jim Grant himself and have been a customer ever since.” The couple even raced with Jim Grant when they were living in Indianapolis and members of the same sailing club.

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Joe and Barb Traub show off the docking pedestal covers they made for the USCGC Mackinaw using their Ultrafeed LSZ.

Besides sailing, they enjoy travel and home improvement projects. “We have made a variety of projects over the years,” recounted Joe. “We’ve sewn Sunbrella® window covers for our cottage and diaper bags and tote bags from old sails.” The couple have also completed a hard top dodger and bimini for their Catalina 30 sailboat, a fire pit cover and numerous sail repairs for their friends in Florida, where they’ve wintered for the past 10 years.

Sewing for the Mackinaw

Joe and Barb Traub have been involved with the Mackinaw since 2015. “Our neighbor is the director of the museum and another friend works in the office,” Joe explained. “During a visit on the ship, we noticed that some of the canvas covers were in bad shape from the continued exposure to the weather. We asked if we could make a cover for the fuel storage area. One project led to another, to another, and on and on.”

fuel storage cover
The first sewing project the Traubs completed for the ship was a fuel storage cover.

The Mackinaw received a grant in 2018 to spruce up the historic ship, including resurfacing and repainting all exterior surfaces. The project’s goal was to preserve this important piece of American history and prevent further deterioration. Joe and Barb have been busy helping with this effort by sewing covers to keep certain parts of the exterior protected and well maintained. “We are volunteers just trying to maintain the appearance of the ship,” Joe stated.

The couple has completed three projects for the ship. Their first project was the cover for a fuel storage area made from Sunbrella Marine Grade fabric. Next, they completed eight docking pedestal covers made from vinyl and eight letter bags that hang above the lifeboats. “For the letter bags, one side required stitching through four layers of 20-ounce vinyl. No problem for the Ultrafeed®! “We’re currently working on a tow line winch cover that is 60 inches wide by 12 feet in diameter. The Sunbrella, thread, fasteners and HH-66 Vinyl Cement were all ordered from Sailrite.”

Joe and Barb are proud that their covers protect exterior parts of the ship and enhance the look and appeal of the vessel. They feel honored to donate their time and talents toward volunteering for such an important and noble piece of American history. Mackinaw WAGB-83 is a continuous reminder of American ingenuity, hard work and determination. The ship serves as a goodwill ambassador throughout the Great Lakes region, educating and inspiring both the young and young at heart.

deck of mackinaw

To learn more about the ship’s history and museum information, please visit www.themackinaw.org.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Baby on Board: Sailing, Sewing & Raising a Family

Jon and Leah Kruger have been enjoying the liveaboard lifestyle since 2011. They both grew up in sailing families — Jon sailed on traditional wooden sailboats in Maine, and Leah spent seven years of her childhood aboard her parents’ Frasier 41 named “Synchronicity.” She spent four of those years circumnavigating and sailed the South Pacific, the Red Sea, the Mediterranean, Caribbean and the West Coast of the United States.

Jon and Leah met in 2009. They spent their early dating years borrowing Synchronicity from Leah’s parents and sailing in the Pacific Northwest. They both knew they wanted to live on a boat, and so they eventually scraped together enough money to buy a 1981 Nor’West 33 dubbed “Brio” in 2011. Ever since, they’ve been living aboard and sailing the open waters, including transiting the Panama Canal in 2014, wintering for three seasons in Portland, Maine, and cruising up and down the East Coast.

jon and leah kruger
Jon and Leah during the early years of their sailing adventure.

In April 2018, the couple welcomed their first child, Zephyr, to their crew. Now, this adventurous sailing family lives year-round on their sailboat with their 1-year-old son in tow. In addition to her captain duties, Leah is also in charge of all sewing projects and sail repair onboard using her Ultrafeed® Sewing Machine. With the addition of their smallest crew member, some of her recent DIYs have included safety and baby-proofing projects, including weather cloths and an enclosed v-berth sleeping area for little Zephyr.

She shared her one-of-a-kind story with us…

Q. What made you want to become liveaboards? How long do you plan on being full-time cruisers?

I think we both independently knew we wanted to live on boats, even before we’d met each other. So when we realized that this was a shared dream, it really cemented our relationship and our future paths. We had the advantage of living with our parents and keeping our initial living costs super low, so we were 100% focused on funneling all of our energy and savings into finding a boat and outfitting her for cruising.

When people ask if we’ll live on Brio forever, I always say definitely not – we want a bigger boat at some point! Not to say we’ll never want to live on land – forever is a really long time, after all – but we have no immediate intention to become land-based.

I work remotely and Jon runs his own business, so living on a sailboat has enabled us to be climatic nomads, heading south in the winter and north in the summer, and enjoying the most of the East Coast that we can! Having a baby has really reinforced how much we value our time together and the freedom to dictate our own schedules, and I don’t think any of that will change any time soon.

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The happy family enjoying some fun and sun at the beach.

Q. What do you like most about the liveaboard lifestyle? What do you like least? What’s a typical day like now with Zephyr onboard?

I heard someone describe cruising as “a series of Saturdays,” and I think that’s pretty perfect. It’s not that there aren’t chores to be done or groceries to be bought (or water to be lugged, or decks to be scrubbed), but it’s all in a sort of fluid, schedule-less manner. One of the things I like best about cruising is how flexible it is. When we started cruising, I was 24 and Jon was 25 and we had $6,000 saved to make it through the year. We had no refrigeration, no electronics, literally lived on tacos and beans, and somehow still spent $10,000 – giving us our first lessons in boat maintenance and debt!

Now that we have a steady paycheck income, we can afford to stay in marinas and upgrade Brio with new electronics and refrigeration. We still try to live carefully and within our means, but I appreciate how elastic your spending can be with this lifestyle.

I also have to say that the people you meet cruising are hands-down the best part of the whole deal. Regardless of your boat or your budget, cruisers are a welcoming crew – and adding a baby to the mix has just made it easier to strike up conversations with strangers!

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Zephyr “helping” at the helm of Brio.

Q. Can you tell me how you came up with your weather cloths design using window material so you can still enjoy the view?

I’ve spent so many hours staring at solid weather cloths, wishing I could see the horizon! Actually, the other factor was we bought a roll of Strataglass™ for our dodger project, and later decided to use Makrolon® instead (a stiff, glass-like polycarbonate window material). So we had a leftover roll of Strataglass just begging to be used! It felt a little frivolous to use such an expensive product on weather cloths, but we absolutely LOVE them. We haven’t even bothered taking them down since they no longer block the view. Another bonus? They act as toy-containment devices since little Zephyr has quite the arm on him.

strataglass weather cloths
A beautiful, uninterrupted view thanks to Leah’s clever Strataglass weather cloths.

Q. Besides the weather cloths, what other sewing projects have you made for your boat?

Oh gosh, there are so many projects! I got super lucky with a secondhand Ultrafeed LS that another cruiser was selling in Mexico, and I put that baby through the paces. On the LS, I made two biminis (the first from hand-me-down Sunbrella®, the second from new!), replaced the windows in our old dodger, made jerry can covers, replaced the v-berth and quarter berth cushions, updated the main settee cushions, cockpit cushions, etc. – all the little stuff! We never had any real money to work with, so I was always collecting other people’s handoffs and repurposing them. For example, someone’s discarded boat cover became our new bimini, the leftover foam from someone’s v-berth project became our cockpit cushions, and an old mainsail cover made great new jerry can covers!

The first really big project I tackled was dinghy chaps. I probably watched the Sailrite video 15 times, pausing and rewinding to understand each step as I attempted patterning for the very first time! This was also one of the first projects I ever attempted with all-new materials – Sunbrella and double-sided basting tape included – and it felt absolutely incredible to realize that I could actually make something really nice!

dinghy chaps
Leah’s first big sewing project was making dinghy chaps.

The dinghy chaps gave me the confidence to tackle a project my husband had been nagging me to try for years – a new dodger. We modified our existing frame to be a couple inches lower, so the top could be wide enough for two 100-watt solar panels, and then we set about building a brand-new Stamoid™ and Makrolon dodger. Since we were saving the labor costs on the dodger, we went all out on the materials. Stamoid, a vinyl-coated polyester fabric, is such a nice product to work with. I bought a leather hide to add reinforcement along the bottom edges and on the handrails, and Makrolon windows are the absolute clearest and most rigid windows you’ll find in a soft dodger. I will admit that sewing through Makrolon sounds a bit like gunfire – I don’t think the LS appreciated it – but it was a workhorse right to the end!

After the dodger, we decided it was worth it to invest in a brand-new Ultrafeed machine. I wanted to replace the luff tape on an old genoa so that it could work with our new furler. So for the first time in 7 years of Ultrafeed ownership, I needed a zigzag machine. I bought a new Ultrafeed LSZ and it was like Christmas in September – what an incredible machine!

dodger project
Leah proudly completed this dodger project with her secondhand Ultrafeed LS. Shortly after this project, she upgraded to a new LSZ.

Since then, most of my sewing has been focused on baby-containment devices! I started with a Phifertex® and Stamoid lee cloth that went across the whole v-berth, and then quickly moved on to a full baby-berth zip-in enclosure when we realized Zephyr was not going to be slowed down by a mere suggestion of a wall! The zip-in enclosure has been a lifesaver, giving us a completely safe space to tuck him away when it’s rough or he’s asleep and ensuring we don’t have to worry about an accidental fall or escape while underway. Peace of mind is our new priority!

Q. What made you decide on an Ultrafeed? How do you enjoy sewing with it?

The Ultrafeed Sewing Machines are amazing. My experience sewing on an older LS really sold me on the quality of these machines, and the support is unparalleled. I remember having an issue with the thread balling up, and when I contacted support from Mexico, they emailed me step-by-step troubleshooting directions and answered all of my questions, despite the machine being secondhand and probably 10+ years old!

The new LSZ is even more impressive – my impression is that you can really sew anything on this, including lighter-duty “household” projects. Additionally, I tell anyone who will listen to fork over the extra money for a Sailrite Swing-Away Binder. After going through 400 feet of binding on the dodger and bimini projects, I am 100% a binding attachment convert!

People often raise their eyebrows when they realize I own a full-size Ultrafeed on our 33-foot sailboat. “Where do you keep it!?” is a common question. I always tell them that the Ultrafeed is like another crew member, and it fits in exactly one spot on the boat (under the v-berth) – so that’s its home! It’s not even just our projects – the dockside sail repairs and last-minute patches we’ve been able to help other cruisers with help me feel like we’re able to repay some of the cruising kindness and favors we’ve been shown! There is no way I would ever sail without a Sailrite.

Q. What do you love about sewing? When did you learn to sew and from whom?

I love that you can take something someone else might consider broken or useless and repurpose it into something completely new. I love that sewing enables you to feel self-sufficient and to make dramatic changes to the way the boat looks and feels. Initially, I learned to sew from my mom and grandma, so I think I also love the feeling of family and a shared passion that it instills. I hope my son will grow up to love sewing as much as I do!

sunset on brio
With views like this, it’s no wonder Leah and Jon plan on continuing their life on the water.

It sounds like this happy little family is loving life on the open sea. Baby Zephyr seems born to thrive in this nomadic lifestyle, and Leah and Jon have no immediate plans to stop cruising. As the saying goes, when you love what you do, it doesn’t feel like work.

Finally, are you wondering how they came up with the name “Brio”? Leah was looking for a short word that expressed the couple’s passion and excitement for sailing and the cruising lifestyle. Brio means “enthusiastic vigor and vivacity.” Looks like they found the perfect word to sum up their life philosophy.

If you’d like to tag along on their aquatic adventures, you can follow their blog at www.withbrio.com.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

The DIY Life: One Man’s Creative Story

When amateur woodworker and DIY enthusiast Bruce Steinert realized his La-Z-Boy® recliners were looking a bit worse for wear, he set out to have them reupholstered. To his shock and disbelief, the lowest quote from an upholstery shop cost almost as much as the original purchase price of the recliners. Being a handyman with a “can do” spirit, he began researching ways he could reupholster the recliners himself. Along the way, he learned a lot about sewing, the upholstery process, and what it takes to tackle a new hobby. He’s shared his story with us.

Over the years, Bruce had completed many woodworking projects, both big and small. He built a workbench and router stand for his workshop as well as smaller home projects and repairs. Two of his most complex and impressive woodworking jobs were for a local church. He built a 12- by 16-foot, 4-foot-high stage that disassembled into 4- by 8-foot sections for storage. He also constructed a 5-foot-diameter oak pulley wheel to restore function to the church’s bell. Other projects, including electrical work, plumbing and window sash replacements, added to his skill set.

Bruce credits his woodworking and other crafting experience for his seamless transition into sewing and upholstery work. Having previous DIY projects under his belt also gave him the confidence to tackle a new hobby. “For most DIY projects, I find there is a stage in the project when you can’t go back and your only choice is to forge ahead to completion. It’s a great confidence builder. Online videos are a great learning tool.”

Prior to his La-Z-Boy upholstery project, Bruce had done some basic sewing. He sewed curtains, baby clothes, and had made clothing repairs. At an estate auction, Bruce and his wife purchased a Morris chair (an early 20th-century version of a recliner) at a great price because it had no cushions. They tried to make do with a purchased cushion, but it wasn’t ideal. The chair was such a great find that they didn’t want to settle for a mediocre store-bought cushion.

morris chair upholstery
The store-bought lounge chair cushion (left) is no comparison to Bruce’s well-fitting, custom-made cushions (right).

So, Bruce set out to sew a custom-made cushion for the Morris chair. While researching how to sew a cushion, he came across Sailrite’s inventory of how-to videos. By watching the Sailrite marine cushion video and applying his pragmatic approach to learning new skills, he was able to create a great looking chair cushion. It was this successful project that convinced Bruce he could handle the recliners. “Making new cushions let me practice with a larger project that needed the fabric pattern to match, new foam and zipper plaques. That gave me the confidence to tackle the recliners.”

In preparation for reupholstering the recliners, Bruce knew he’d need a better sewing machine. His old machine couldn’t handle more than two or three layers of fabric. He needed a sewing machine with more power and slow speed control that could handle thick fabric assemblies. When working on his Morris chair cushion, Bruce had watched many of Sailrite’s free project videos featuring the Ultrafeed®. Watching the Ultrafeed handle the various sewing applications in the videos is what sold Bruce on the machine.

With his new Ultrafeed LSZ at the ready, he again turned to Sailrite’s project videos. He watched the “How to Reupholster a Recliner Chair” video and followed it step by step. “The patterning techniques were all applicable. My process mirrored Cindy’s process in the video.” He made sure to take careful notes during the recliner disassembly process as he knew this would help him smoothly reassemble all the pieces. “When you are about to start removing the fabric, think through how the pieces were probably assembled at the factory since you will want to remove them in reverse order. There were 47 pieces for each of our chairs. Start to finish I completed both chairs in about four weeks but did not work nonstop.”

Not only did Bruce follow Sailrite’s recliner upholstery video, but he also watched the accompanying “How to Make an Upholstery Work Table” video so that he’d have a nice, elevated workstation on which to reupholster his recliners. With his woodworking know-how in his back pocket, Bruce took the Sailrite work table design and improved it by making his table collapsible for convenient storage in his workroom.

collapsible work stand
Bruce’s collapsible work table. He stores the legs, fabric and hardware pieces inside the table so everything stays together.

“I highly recommend building the stand if you don’t have a suitable work surface,” Bruce advised. “My workshop is fairly small and storing the stand was going to take up a lot of space. It needed it to be compact, yet easily reassembled.” Bruce modified his work table to make the legs detachable. The legs, trunk liner fabric and a bag of various hardware pieces are stored inside the collapsed table. The top and bottom of the table latch together for a secure hold. “From the original 9 square feet of floor space occupied, it’s now less than 3 feet.”

Now that Bruce has successfully reupholstered his recliners with his new Ultrafeed, he’s also used the machine to repair a tear in his computer bag. He used Sailrite’s video on how to repair a tear in a sail and adapted the technique. On the same bag, he replaced the worn out faux leather handle with real leather, also using his Ultrafeed. “It is a very well made product and simple to operate. It makes sewing truly a joy.”

One thing he learned along the way during his sewing DIY was to take it one step at a time. “Don’t let the scale of a project dissuade you from giving it a try. Reupholstering a chair is just a lot of little projects done in a sequence. Tackling these projects not only gives a great sense of accomplishment but is also a wonderful stress reliever. Put down the phone, turn off the TV and get started.”

completed recliner upholstery
Bruce enjoying the results of his hard work!

What’s next for Bruce? He doesn’t have any future sewing projects planned, but as he put it, “one never knows what might happen along. Long term, I have a desire to restore classic cars in my retirement. I’m sure there will be opportunities to upholster and make door panels for those. Who can say, maybe there is a second career out there for me.”

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

A Stitch in Time: Sewing for the USS Slater

Out with the old and in with the new is a phrase we’ve all heard. In fact, the DIY spirit is often centered around transforming something old into something new. But what happens when that old thing isn’t just a secondhand knickknack, but rather a part of American history? Fred Antico, a volunteer aboard the USS Slater, had to consider this carefully. Along with his trusty sewing companion, the Sailrite® Ultrafeed®, Fred has been revamping numerous upholstery projects for this national treasure with great results.

Looking Back

As one of 563 similar ships built between 1943 and 1945, the USS Slater DE766 is a CANNON class destroyer escort that served in the United States Navy during World War II. The ship was named after Frank O. Slater, an Alabama-born sailor who lost his life during the Battle of Guadalcanal in 1942. Destroyer escorts, like the USS Slater, were built to remedy a serious shortage in anti-submarine vessels in the Atlantic Ocean during the war. These ships combined heavy anti-submarine and anti-aircraft weapons alongside cutting edge technology to help them secure a victory for the Allied forces in the Atlantic.

The USS Slater had an illustrious history during World War II in both the Atlantic and Pacific, where it escorted 176 merchant ships across the Atlantic without any losses. Following the end of the war, Slater was deactivated and transferred to the Hellenic Navy in Greece and renamed AETOS, where it remained until 1951. Forty years later, under the care of the Destroyer Historical Foundation, the ship was transferred back to the United States.

USS SLATER Pre Restoration 1993
Upon its return to the United States, the USS Slater was found to be in rough shape.

After arriving in New York City in 1993, Slater has since undergone tremendous restorations and is one of less than a dozen surviving destroyer escorts. Entire crews worked tirelessly to restore her back to her prime 1945 condition. The painstaking process included removing Greek modifications, chipping and repainting the hull, decks and bulkhead, and reinstalling tons of authentic WWII naval equipment. Two decades of renovations later, the USS Slater is now a floating memorial to both destroyer escorts of the time and those who served aboard them.

Today, civilians have the unique opportunity to visit and tour the USS Slater in Albany, the capital of New York. It seems fitting, as more destroyer escorts were named for New York naval heroes than any other state, numbering 44 in total. The Destroyer Escort Historical Museum is open to guests of all ages, offering an up-close and personal look at the USS Slater as well as other ships. The USS Slater is even listed on the National Register of Historic Places; in fact, it’s the only ship of its type to have maintained its original WWII configuration.

Unknown
The freshly renovated USS Slater, ready for tours.

Preserving a Legacy

It was a during his time as a professor teaching television and radio production that Fred Antico became connected with the USS Slater. When the ship was first brought to Albany, it was undergoing extensive refurbishing projects — a perfect subject for students practicing video production. Fred asked those in charge of Slater if his students could come aboard and document the ship’s rehabilitation for a more hands-on teaching experience. The ship’s superintendent, Tim Rizzuto, welcomed Fred and his budding videographers and photographers. As a great supporter of Fred’s educational efforts, Tim even set up interviews with volunteers working on the ship and those who had previously served on ships like the USS Slater.

Fred explained that he and Tim are currently editing a video of the ship’s recent hull restoration with hopes to turn the multitude of photos and video footage into a documentary about the project. “When Tim and I were discussing the video project, I noticed the condition of some of the upholstered seats and mentioned that I would be willing to volunteer my upholstery skills. That lead to what I expect will be many upholstery projects. Our first was to create new cushions for the sofa and an armchair in the officer’s wardroom.”

Something Old, Something New

Fred decided to take up upholstery as a hobby following his retirement. He was no stranger to the DIY world, as his father and two uncles ran an upholstery shop in Albany, New York between the 1950s and 1970s — a place where Fred spent a lot of time as a child. But how did the Ultrafeed become part of the mix? Most of Fred’s sewing experience came from books, articles and the internet. During one of those sewing-related internet searches, he managed to stumble upon the Sailrite Ultrafeed LSZ Sewing Machine.

Fred Antico Sailrite LZ-1 1
Fred and his trusty Ultrafeed LSZ.

“This being my first serious go at upholstery, I was cautious about investing in an expensive machine. I found the Ultrafeed to be affordable and certainly capable of what I needed. But just as important were the support materials — the guides and supporting videos.”

For the USS Slater projects, the goal was to make the updated pieces look as close to the original as possible to match the rest of the historically-accurate renovations. Fred explained that in order to accomplish this, he researched manufacturer pictures of what the item originally looked like in order to perfectly replicate them. There aren’t any deadlines, so Fred takes great care to experiment until the desired result is achieved. He then creates templates to expedite the reupholstery process for future items with the same design.

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Ultrafeed in tow, Fred successfully revamped a 1940s era Art Deco sofa and multiple chairs aboard the ship, ensuring they look as close to the original as possible. For the couch, the Naugahyde Universal fabric, zippers, upholstery foam, Dacron batting and spray adhesive used to complete the project were all acquired from Sailrite. Fred was thankful to have gleaned techniques from the Sailrite videos to baste parts before sewing by using staples and hiding the zipper under the underlining fabric on the back panel of the cushion.

USS Slater
The 1940s era sofa (top) revamped with Naugahyde vinyl (bottom).

The Ultrafeed machine has been a huge help in this endeavor as well, with Fred explaining, “The Ultrafeed is an excellent machine to use right out of the box, which is how I used mine for about a year. Later, I upgraded by adding the Industrial Sewing Table and Workhorse™ Servo Motor. When producing multiple items like the seat cushions, I needed to make them as uniform as possible…I’ve seen highly experienced upholsterers sew seams at high speeds without a problem, but for a novice like me, being able to sew slowly enables me to stay on the stitch line whether it’s on a straight line or going around a corner. The Workhorse Servo Motor does that.”

Fred also explained that the most rewarding aspect of the work he does for the USS Slater is the company between Tim Rizzuto and the many volunteers that work on the ship and for the Naval Historical Museum. “They are dedicated to educating future generations about WWII vessels and the people who worked aboard them. And I’m happy to be able to make a small contribution towards that effort.”

Modern Day Slater

Today, the USS Slater serves as a constant reminder of those who served in WWII, and its extensive renovations have helped maintain its status as a historical landmark to educate young and old alike. Walking aboard the ship is like taking a step back in time, and Fred’s authentic upholstery projects have helped guarantee this. And here at Sailrite, we’re proud to have assisted in this noble venture. If you’d like to learn more about the USS Slater or plan your own visit, follow this link: https://www.ussslater.org/.

USS SLATER Group Tour 4 Port
Great dedication and teamwork allow the USS Slater to be an education beacon for guests.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Seeking the Blue: Tales of a Lifelong Sailor

Sailing, sand and sun have been a part of Sailrite® customer Marina Batham’s life from the very beginning. Born on Tortola, the largest of the British Virgin Islands in the Caribbean, Marina grew up “in the life” — the sailing life, that is. Learn how Marina’s two favorite hobbies, sailing and sewing, are the perfect ingredients for a self-sufficient and rewarding life.

Marina learned to sail at a young age by everyone around her. “My parents and both sets of grandparents all had sailboats in the British Virgin Islands,” she recounted. “One of my earliest memories is when I was 3 years old, sailing down to the island of Martinique on my Grandfather Jack’s Brixham trawler named ‘Maverick.’”

Now living in Maui, Hawaii, she’s continued her sailing lifestyle as an adult. The sea has been her playground all her life, and she’s taken advantage of its endless possibilities. Marina has earned her United States Coast Guard captain’s license, and when asked what she loved most about sailing, she couldn’t pick just one thing. “I love the adventure, the self-sufficiency, the creativity, the problem solving and the peacefulness that comes with sailing.”

biminis on boat
Marina’s sailboat with the new bimini and dodger installed.

A weekend sailor, she and her partner, Haydn, take their Beneteau 461 dubbed “Seeking The Blue” out every Sunday where they sail off the coast of Lahaina. Marina has owned a few sailboats over the years, but this is her largest boat to date. She purchased the Beneteau in May of 2016 and couldn’t wait to not only take her new boat out on the water but to start sewing projects to spruce it up.

Marina has been sewing almost as long as she’s been sailing. “My mother taught me to sew clothes when I was 13. I love really getting into a project. It seems to get all the endorphins going.” She doesn’t limit her sewing to only marine projects. She’s reupholstered chairs for her home, sewn lots of curtains — she’s even made a hula dress!

When Haydn gifted her with an Ultrafeed® LSZ Sewing Machine last year, it took her sewing hobby to the next level. As Marina put it, “There’s been no turning back!” Using her new Ultrafeed, she tackled a variety of sewing projects for the Beneteau. First up were new cockpit cushions with piping she made herself. Other projects included a mast ladder made entirely out of webbing and a bosun’s chair.

cockpit cushion
(Top Left) Marina patterned the cockpit cushions using art paper. (Top Right) Sewing piping for the cushions with her Ultrafeed LSZ. (Bottom) Haydn enjoying the new cushions.

“The bosun’s chair I made up myself just from looking at pictures online,” Marina said. “I used ripstop nylon, Dacron® sailcloth, seatbelt webbing and welded D-rings. I used a piece of wood in the seat, which I padded with foam before covering it in Dacron.” Not slowing down, she remade an aging companionway dodger. She was able to salvage the eisenglass from the original piece and added new Sunbrella® marine fabric.

Next, she replaced the main cockpit bimini. Marina sewed the new bimini from scratch using her Ultrafeed and materials from Sailrite. The original bimini was over 10 years old and the fabric was yellowed and ripped in places, but she was able to use it as a template to pattern the new one. After the new bimini, she completed a cockpit awning. “It’s 12 feet wide by 8 feet long with many zips, backstay funnels and flaps. My precise measurements created a super professional finish! I even used fabric weld tape (Seamstick) to join the large widths of fabric together.”

Marina also sewed new awnings, throw pillows and more cushions. She used Sailrite’s inventory of free how-to videos to get her through the projects she needed help with. In fact, she learned how to sew projects for her sailboat by watching Sailrite videos.

new bimini
A better look at the bimini Marina sewed with her Ultrafeed LSZ.

Her biggest and toughest project was retrofitting a standard storm sail to go over the roller furling sail. She successfully completed the project, but the retrofit took a toll on her machine and threw off the timing. Luckily, the Ultrafeed tuning and sewing machine maintenance videos were there to help. With the videos as a great resource, Marina was able to troubleshoot and solve the issue herself — the mark of a truly self-reliant sailor. Her machine is now back up and running and ready for more projects.

Now that the majority of her sewing projects for her Beneteau are done, Marina is enjoying taking her boat out on the weekends and basking in the beauty of the open water, as well as appreciating the effects of all the hard work she put into updating her boat.

Always looking for the next adventure, Marina recently purchased a second boat — an Allied Mistress. She’s looking forward to a whole new set of sewing projects to complete for her new boat. Among the list of projects includes cockpit cushions, side curtains, salon cushion covers and more. “I might even tackle the forward and aft bunks!”

Marina is breaking in her new sailboat with a big trip planned for summer 2019. “I’m planning to move aboard on July 1 and will be traveling the Gulf of Mexico and up the East Coast, then back down to the Bahamas after hurricane season.”

With new sailing adventures on the horizon and smooth seas ahead, the future looks bright for this intrepid sailor.

Marina on the boat
Marina enjoying the view of Waimea Bay, Oahu, during a sailing trip in summer 2018.

 

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com