Welcome to Sailrite’s "Meet Our Customers” page where we feature fascinating interviews and interest pieces submitted by our customers. This page enables us to spotlight our loyal and creative customers and tell their stories. From tales of complete canvas refits to testimonials about how Sailrite products and services have greatly enhanced and improved their DIY lifestyles, these stories are sure to inspire you as much as they inspire us.
Sailing, sand and sun have been a part of Sailrite® customer Marina Batham’s life from the very beginning. Born on Tortola, the largest of the British Virgin Islands in the Caribbean, Marina grew up “in the life” — the sailing life, that is. Learn how Marina’s two favorite hobbies, sailing and sewing, are the perfect ingredients for a self-sufficient and rewarding life.
Marina learned to sail at a young age by everyone around her. “My parents and both sets of grandparents all had sailboats in the British Virgin Islands,” she recounted. “One of my earliest memories is when I was 3 years old, sailing down to the island of Martinique on my Grandfather Jack’s Brixham trawler named ‘Maverick.’”
Now living in Maui, Hawaii, she’s continued her sailing lifestyle as an adult. The sea has been her playground all her life, and she’s taken advantage of its endless possibilities. Marina has earned her United States Coast Guard captain’s license, and when asked what she loved most about sailing, she couldn’t pick just one thing. “I love the adventure, the self-sufficiency, the creativity, the problem solving and the peacefulness that comes with sailing.”
Marina’s sailboat with the new bimini and dodger installed.
A weekend sailor, she and her partner, Haydn, take their Beneteau 461 dubbed “Seeking The Blue” out every Sunday where they sail off the coast of Lahaina. Marina has owned a few sailboats over the years, but this is her largest boat to date. She purchased the Beneteau in May of 2016 and couldn’t wait to not only take her new boat out on the water but to start sewing projects to spruce it up.
Marina has been sewing almost as long as she’s been sailing. “My mother taught me to sew clothes when I was 13. I love really getting into a project. It seems to get all the endorphins going.” She doesn’t limit her sewing to only marine projects. She’s reupholstered chairs for her home, sewn lots of curtains — she’s even made a hula dress!
When Haydn gifted her with an Ultrafeed® LSZ Sewing Machine last year, it took her sewing hobby to the next level. As Marina put it, “There’s been no turning back!” Using her new Ultrafeed, she tackled a variety of sewing projects for the Beneteau. First up were new cockpit cushions with piping she made herself. Other projects included a mast ladder made entirely out of webbing and a bosun’s chair.
(Top Left) Marina patterned the cockpit cushions using art paper. (Top Right) Sewing piping for the cushions with her Ultrafeed LSZ. (Bottom) Haydn enjoying the new cushions.
“The bosun’s chair I made up myself just from looking at pictures online,” Marina said. “I used ripstop nylon, Dacron® sailcloth, seatbelt webbing and welded D-rings. I used a piece of wood in the seat, which I padded with foam before covering it in Dacron.” Not slowing down, she remade an aging companionway dodger. She was able to salvage the eisenglass from the original piece and added new Sunbrella® marine fabric.
Next, she replaced the main cockpit bimini. Marina sewed the new bimini from scratch using her Ultrafeed and materials from Sailrite. The original bimini was over 10 years old and the fabric was yellowed and ripped in places, but she was able to use it as a template to pattern the new one. After the new bimini, she completed a cockpit awning. “It’s 12 feet wide by 8 feet long with many zips, backstay funnels and flaps. My precise measurements created a super professional finish! I even used fabric weld tape (Seamstick) to join the large widths of fabric together.”
Marina also sewed new awnings, throw pillows and more cushions. She used Sailrite’s inventory of free how-to videos to get her through the projects she needed help with. In fact, she learned how to sew projects for her sailboat by watching Sailrite videos.
A better look at the bimini Marina sewed with her Ultrafeed LSZ.
Her biggest and toughest project was retrofitting a standard storm sail to go over the roller furling sail. She successfully completed the project, but the retrofit took a toll on her machine and threw off the timing. Luckily, the Ultrafeed tuning and sewing machine maintenance videos were there to help. With the videos as a great resource, Marina was able to troubleshoot and solve the issue herself — the mark of a truly self-reliant sailor. Her machine is now back up and running and ready for more projects.
Now that the majority of her sewing projects for her Beneteau are done, Marina is enjoying taking her boat out on the weekends and basking in the beauty of the open water, as well as appreciating the effects of all the hard work she put into updating her boat.
Always looking for the next adventure, Marina recently purchased a second boat — an Allied Mistress. She’s looking forward to a whole new set of sewing projects to complete for her new boat. Among the list of projects includes cockpit cushions, side curtains, salon cushion covers and more. “I might even tackle the forward and aft bunks!”
Marina is breaking in her new sailboat with a big trip planned for summer 2019. “I’m planning to move aboard on July 1 and will be traveling the Gulf of Mexico and up the East Coast, then back down to the Bahamas after hurricane season.”
With new sailing adventures on the horizon and smooth seas ahead, the future looks bright for this intrepid sailor.
Marina enjoying the view of Waimea Bay, Oahu, during a sailing trip in summer 2018.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
You only live once. That was the motto and motivation for Jason and Karen Trautz when they embarked on a 10-year circumnavigation sailing adventure. Through it all they learned that the key to the liveaboard lifestyle is endurance, patience, kindness and having the right person by your side.
The Beginning of a Dream
“We never intended to circumnavigate; we just kept going,” Karen recounted. “I was happy to be in the Caribbean, and then we kept going west. Once we went through the canal we just kept going downwind. Pretty soon, you’re in another ocean, so you just keep going.”
Jason and Karen began their journey 12 years ago when they purchased a 42-foot PDQ Antares and christened her the S/V YOLO. “We launched from Charleston, North Carolina. That’s where we bought the boat,” said Jason. “‘YOLO’ — You Only Live Once. Go for it. People around us started dying, and we thought, ‘we gotta get out of here and enjoy life.’ Some of our fellow employees were passing away at young ages. You kind of get that vision of mortality.”
“People wait too long to do the things they want to do,” said Karen. “And then they can’t do them. So we decided we needed to get out there while we were still capable of doing the sailing routine. The cruising lifestyle was fabulous. He wanted to sail around the world and see all these old cultural places. I just wanted to live a Jimmy Buffet song.”
Karen and Jason enjoying a freshwater spring in Tonga.
And so began a decade of life on the open sea. After selling their house, cars, condo and all the possessions they didn’t want to take on the boat, they set sail in 2007 and finished in late 2017. In that time they visited 88 countries, and, believe it or not, they insist it wasn’t enough time! “We went through three sets of passports with the maximum number of pages you can have,” Karen reminisced. “It’s a big world out there, and there’s a lot we missed. We saw so little of it.”
Sewing at Sea: The Good, the Bad & the Salty
Before Jason and Karen began their sailing adventure, they knew they would need a sewing machine strong and dependable enough to handle life at sea. They first learned about the Sailrite® Ultrafeed® LSZ at the annual Annapolis Sailboat Show. “Some of our friends were talking about the machine,” Jason recounted, “and I bought our machine over the phone from Matt Grant [Sailrite Owner and Vice President]. We knew sails needed a zigzag stitch, and we knew the LSZ was what we wanted. Before we began our trip, I talked to Eric [Grant] because we wouldn’t have access to any spare parts along the way. So he loaded me up with all the spare parts we’d likely need during our voyage. And it was obviously true. We ended up using all the parts Eric recommended. They obviously know their equipment.”
Once they had their Ultrafeed and all the accessories they’d need for their trip, all that was left to do was to learn how to sew. Both Jason’s and Karen’s mothers sewed, but neither one of them had ever practiced the skill. After getting the runaround from local places unwilling to teach him, Jason again turned to Sailrite. “Back then Sailrite had DVDs and books on sewing. And that’s how I learned. It was a lot of trial and error and ripping out stitches.”
After Jason finally learned to sew and practiced on his new Ultrafeed, they were one step closer to setting sail. They soon learned that sewing at sea is very different from sewing in your home. There are environmental factors you don’t have to consider on land. Not only that, but they quickly learned that procrastination is the enemy when it comes to sail repair.
Some of the local wildlife the couple encountered in the Galapagos Islands.
“All that salt air is like living in a battery,” Jason remarked. “It’s a harsh environment living on the ocean. You either spend a huge amount of time and money on backup sails and canvases or you prepare to take care of them yourself. And proactively! You have to take care of issues when they’re small before a little thing becomes a big ordeal. Before your sail rips out in a gale. You just made a three-day project from what could have been four hours if you’d fixed it right away.”
The couple quickly learned that the sailing part was, surprisingly, not the hard part. Handling 80 lb. sails in such a small space is no small feat. Jason remarked that living on a boat is a giant logistics puzzle, and it helped having a portable machine like the Ultrafeed LSZ that could fit in a small space yet still had power enough to breeze through sailcloth.
Sailing the Globe
Jason had learned to sail as a child in small sailboats and Hobie Cats, but Karen had never really sailed before the trip. A few years before they started their voyage, they took sailing classes to prepare themselves for their upcoming liveaboard lifestyle. “You don’t ever want to have your husband teach you to sail,” Karen warned, while Jason nodded along. “We went through the entire ASA [American Sailing Association] Sailing Courses in Florida. You have to learn to identify boats by their lights, learn how to use a sextant, learn offshore passage making, radios, communication … how to use single sideband radio, become ham radio operators … Email over the radio was our only form of communication during most of the trip.”
From the Caribbean to French Polynesia and Australia to Fiji, Jason and Karen sailed by the wind. They were constantly on the move, yet they were also never in a hurry to get anywhere. They simply enjoyed sailing from place to place and staying as long as they wanted. Weather dictated where they could go and how long they could stay in one place before moving on. “Who’s going to hang out in the Caribbean during hurricane season? We stuck to safety and comfort. Speed was our last concern,” Jason said.
Exploring the small island of Niue in the South Pacific.
The Tuamotu Islands in French Polynesia were one of Karen’s favorite places they visited. The Tuamotus form the largest chain of atolls in the world, and Karen said it was like living in a calendar picture. Not only was it a beautiful place to spend a few weeks, but the people there were generous and welcoming.
“The people were so friendly,” Karen reminisced. “We helped a guy hold a roof up while he was leveling and repairing it. The chainsaw he was using had no oil for it. The instructions were in English and they didn’t know how to use the chainsaw correctly. A few days earlier, we had found an old oil can floating in the waters of the Marquesas. So we went back to our boat and retrieved it. When we got back he wasn’t at his house anymore, so we left the oil can nearby hoping he would find it. We went walking around, exploring the area, and when we came back this little boy came running up to us motioning for us to wait. He went inside and came running back out with his fists full. In one fist was a matchbook stuffed full of pearls of all different shapes, sizes and colors. In his other fist was a handful of pearls as well. That was their way of saying thank you for the oil can.”
Some of Jason and Karen’s favorite snorkeling pictures, including a sunken ship.
The generosity and kindness of the locals was something that Jason and Karen found truly remarkable “In another island we invited the kids to swim out and jump off the front of our boat for fun. They brought me this handmade mother-of-pearl fan that had been made with the fine weaving of the Cook Islands. They also left a handful of pearls as a thank you for letting the kids play on the boat.” Karen added, “We’ve been invited to weddings, funerals, birthday celebrations, even into people’s homes to stay. If we happened to be there, they invited us in.”
“We try to immerse ourselves in the local culture of wherever we’re visiting,” Jason explained. “The goal is to understand their culture and how they do things. Sometimes we’d go into their schools and help with their English classes. The books they’re using are 30 years old. They can’t practice English because they only have a book. In many places the equipment that’s been donated has become useless. It worked for a month in the beginning but no one there understands the instructions because they’re in English. So it’s easy for me to help with their construction projects.”
Jason poses with some local children in Gambia, Africa.
Needing a Tune-Up
After 10 years at sea and thousands of miles traveled, their beloved Ultrafeed was in need of a tune-up. They’d reached a point of frustration where they could no longer use the machine. Luckily, Jason and Karen happened to be near our Sailrite facility in northeast Indiana and asked to stop in and have their machine looked at. Their Ultrafeed LSZ is over 12 years old, and even though their circumnavigation has ended and they’ve sold the S/V YOLO, they still plan on using the machine to sew projects for their home and other smaller boats they own.
After a couple hours of maintenance, their machine was good as new and ready to tackle another sewing project. It turns out it wasn’t just the tension that was off, which is what they suspected, there was a burr on the hook that was shredding thread every time they tried to sew something. “Matt Borden [Chief Technical Advisor] is a miracle worker,” said Jason. “He got our machine fixed and running like new again. It sounds better; it’s moving better. It takes the frustration out of the equation to have a skilled technician fix it and get it running properly.”
Matt Borden, Chief Technical Advisor, repairs Jason and Karen’s 12-year-old Ultrafeed LSZ.
Jason had nothing but positive things to say about Sailrite’s level of expertise and customer support. “Matt Grant, his brother, Eric, everybody I’ve ever talked to on the phone or via email or met at shows — you guys are doing it right. In most parts of the world, follow-up support and service has gone drastically downhill. You guys can diagnose something over the phone or by email. You know your stuff and are willing to help. It’s such a relief to have someone on the other end who’s actually engaged and glad to work with you and stick with you until your issue gets resolved so we can use our machine again.”
Advice From a Liveaboard
Ten years of sailing around the world with only your spouse for company — not to mention that the cabin on a sailboat is no bigger than a bedroom — could be enough to end some marriages. Luckily, Jason and Karen found a way to stay sane and grounded during the voyage. They had books, music, playing cards and DVDs to keep them entertained, but the biggest obstacle was how to handle arguments.
“The biggest challenge that anybody’s going to face is compatibility,” Jason explained. “Where are you going to get away when you need to be alone? The biggest struggle is space. A boat cabin is not that big. Probably way over 50 percent of people who buy a boat sell it within 18 months because they can’t coexist in harmony.”
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“We developed the ‘Five Minute Rule,’” Karen added. “If you’re upset with somebody — your partner — you get five minutes to vent, rant, rave, do whatever you need to do to get it out. But after five minutes you need to let it go because I need you back in my corner helping man the ship, trim the sails, do whatever. I can’t have you holding a grudge when a squall is coming through. You have to get over it and let it go. And I think that’s a good skill to have in any marriage or partnership, but it was extremely important on a boat.”
“It is a nice lifestyle,” she said. “If you don’t like where you are just pick up and move. You get to visit one nice place after another. But it is a lot of work. We kept our boat well maintained and in great working order so that when we dropped anchor at a new location we could go into town and explore the area instead of doing hours of maintenance work.”
“The thing is,” added Jason, “there aren’t a lot of people that make it very far. They just can’t live with each other that long, 24/7. And it’s a lot of work — every day. It’s the same chores day in and day out, and the list never gets smaller.”
The S/V YOLO at anchor during a picturesque sunset.
It turns out sailing the globe isn’t exactly like living a Jimmy Buffet song after all, but it sounds like they don’t regret a single second of it.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
After marrying in 2008, Luisa Mixon and her husband, Seth, set their eyes to the sea. Like many Sailrite® customers, their dream was to buy a sailboat, learn to sail, and eventually gain enough experience to live completely on board. When they envision their retirement years, they see themselves sailing wherever their hearts, and the wind, take them. Their journey towards making this dream a reality has been one of excitement, hard work and ingenuity. They grow closer to reaching it every day.
Before becoming sailors, Luisa and Seth would often browse used sailboat websites and peruse sailboat shows, window shopping and gathering ideas for the type of boat they would purchase when the time was right. Most of the searching was just for fun, as actually owning a boat had always seemed far on the horizon. Then one day at the end of May 2018, something amazing happened that would catapult them into a new life sailing and sewing: They found their dream boat for sale in Long Beach, California.
Seth and Luisa sailing their newest purchase.
“The boat — a 1989 Ericson 38-200 named Astral — was beautiful and in excellent condition, so we ended up buying it. Less than a month later we were proud owners of a sailboat even though we didn’t know how to sail! Crazy, right?”
The couple then chose a marina in San Pedro, California, so the boat would be closer to their home, and learned the ropes from a few neighboring sailors. By August they had completed their first solo sailing trip and had fallen in love with life on the water. To complete the crew, the next step was to make the boat safe for Luisa’s two rescue cats, Charlie and Astro. You see, these aren’t your average felines. Charlie, a 13-year-old tabby, needs special medicine every 12 hours and Astro, a 10-year-old Bombay, requires special food for medical reasons. Considering that both animals warranted extra attention and could not be left alone for extended periods of time, it just made more sense to bring them aboard. But in order to do that, the living area of the boat had to be completely “cat proof” first.
The Ericson (named Astral), Charlie (top right) and Astro – ready to set sail!
In preparation for this project, Luisa had already been following the videos of other sailors who had completed tons of DIYs for their boat. One of these was Project Atticus, a couple who sail abroad for months at a time and sew their own projects using the Sailrite Ultrafeed® LSZ. After looking at the Sailrite website and YouTube channel, Luisa finally felt she had the confidence to start a project of her own: a new bimini and screened-in cat enclosure. Naturally, the next step was to choose a dependable sewing machine and gather supplies.
“I had never touched a sewing machine in my life, so I was eager and nervous to start. We wanted the best for our boat, a machine with excellent quality that would last a long time, so I ordered the Sailrite Ultrafeed LSZ and every single material and tool that was suggested in the videos. It was so exciting!”
Luisa and her Ultrafeed LSZ were ready to tackle any project.
Now fully prepared, the real work could begin. With their marina being so close to Catalina Island (around 20 nautical miles), Luisa and Seth decided to challenge themselves and plan a Thanksgiving sailing expedition. This meant that the new bimini and enclosure would have to be done quickly. Being from Colombia, Luisa’s DIY adventure came with a new set of hurdles, all of which she was able to overcome.
“My first language is not English, and I had never sewn before, so the hardest part was my pace completing the projects. I had to go slow watching the videos, understanding the English. And because I wanted my project to be perfect, or at least close to perfect, I had to go back and forth, checking to make sure I was doing things right.”
Luisa took a week off work and toiled for 16 hours each day to sew her own bimini and screened-in enclosure with help from Sailrite. She soon developed a love for the work and was extremely satisfied when the finished product fit perfectly. By the end of it all, she had created a lasting addition to Astral that would come in handy on future expeditions with her four-legged first mates.
“My cats love to be on the boat … once it’s at anchor and they’re placed in the enclosure, they’re very happy. They love to see the seagulls, seals and fish. It’s amazing for them and I’m happy if they are safe and happy!”
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Luisa and Seth initially eased into their sailing journey, hoping to gradually acclimate their furry companions to life aboard. They started staying overnight at the marina on weekends and then practiced anchoring twice at White’s Island, staying for four nights each time. Luisa’s confidence with the Ultrafeed has allowed her to create several other useful projects for the boat. Along with the bimini and cat enclosure, she’s created screens for the windows below deck, modified her V-berth cushions and sewn a generator cover. She has her sights set on sewing new sheet bags and sail covers, with many more DIY sewing endeavors on the to-do list.
The plan for this sea-faring couple is to eventually move aboard Astral permanently. They’ve been placed on a waiting list, as it can take years to get the liveaboard slip, but the faster this happens, the faster they can retire and start exploring the open ocean. As for now, the pair are simply enjoying the journey that brings them closer to their dream.
“In the meantime, we are sailing every Saturday and doing boat projects on Sunday. We work regular jobs Monday through Friday but we are practicing and learning more about sailing every day … reading books, watching videos, and continuing to sail to Catalina and White’s Island. We want to enjoy our boat to the fullest before we cast off!”
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
Somehow in the spring of 2007, Jeff Cobb ended up on Glen-L Marine’s email marketing list. Glen-L Marine sells wooden boat plans. “Week after week as the email appeared in my inbox, I’d have feelings of eagerness and disgust at the same time,” Jeff recalled. “Eager to see all the pictures of new wooden boats people around the world were building from Glen-L plans, and disgusted knowing that if I opened this email, I could kiss my productive workday goodbye because for the next two hours I’d be consumed by daydreams of the wooden boat I might build.” Jeff was particularly enamored with building a small sporty two-seat runabout model called the Glen-L Squirt.
While woodworking had never been his main hobby, Jeff had had the good fortune of growing up across the street from a cabinet builder and general jack-of-all-trades, Mr. Deedee, who built cabinets in his backyard shop. Mr. Deedee and Ms. Joy’s house is where all the kids hung out, playing basketball, ping pong and backyard football. While Jeff never did much work with Mr. Deedee, just from being around the shop as a kid he had gained a lot of woodworking knowledge. Enough so that he was confident he could build a good wooden boat, but he wasn’t sure if he wanted to make the commitment. But by the end of the summer he finally caved, ordered the Squirt plans, and began building.
“I just had to build this boat. I bought the plans, and built my first boat — a Glen-L Squirt.”
We’re Gonna Need a Bigger Boat
After completing the Glen-L Squirt in May 2009, Jeff and his wife, Melanie, began to assimilate into the wooden boat community in southern Louisiana and beyond. “We enjoyed the Squirt, but its use is very limited being that the boat is only 11 feet long. We were enjoying the people in the wooden boat community and the boating experiences,” Jeff stated, “but we wanted a bigger boat so that we could bring friends along. We also needed to go faster and handle rough chop in order to run with the big dogs.”
So, in 2012, Jeff started designing and building his second boat, the Pretty Girl Too. It’s a 22-foot runabout that comfortably seats six adults. Jeff had very specific features and design qualities in mind for this second boat. Essentially, he wanted the boat to be like a modern luxury runabout in every way but built out of wood with the general appearance of a classic wooden boat. He built the hull from a set of Clarkcraft Mariner plans that he modified substantially. He also incorporated design aspects and borrowed inspiration from several different boats, including the Riva Aquariva, Pegiva Convertible, and numerous Chris Craft models and Glen-L builds.
Building a Masterpiece
“It took me five years of nights and weekends to build the Pretty Girl Too,” Jeff recalled. “I’d say at least a year or so of that time was spent not so much in building the boat, but in thinking through the design. I don’t draw well nor do I know how to use CAD software, so the method of design consisted of building lots of mock-ups, which is quite time-consuming.”
Clockwise from top left: Various stages of constructing the hull.
After building and modifying the hull frame to the shape Jeff was looking for, he double planked the boat with a 1/4-inch inner plywood layer and 1/4-inch outer Sapele veneer layer. Next came lots and lots of sanding and fairing. Fairing is the process of creating a pleasant fair curve as you look down the side of the boat. Too little sanding and fairing result in a profile that resembles a wrecked car that was poorly repaired at a subpar body shop.
He painted the boat bottom green and applied clear gloss above the waterline using numerous coats of SystemThree marine polyurethane for both. The finish was sanded to 5000 grit and polished to a high glossy shine. Finally, the hull was complete. Several friends and neighbors pitched in to help gently roll the boat onto some old mattresses and then lift it onto its trailer. A very happy celebration with beer and pizza followed.
Flipping the boat so it could be loaded onto a trailer to work on the interior.
Upholstering the Rear Seating Area
Designing the finished interior presented several challenges, but none bigger than the U-shaped seating area. Several mock-ups were built before finally settling on the final design. In the end, all that hard work and planning were worth it; the rear seating area emerged as a part of the boat that Jeff was most pleased with.
Once Jeff completed the woodwork, he thought his portion of the work was finished. He was excited to see the finished project and ready to write a check to an upholsterer and get it done. But his excitement was soon quelled when he discovered that very few upholstery shops do marine upholstery, and none of them had an appetite for all the custom work needed for his boat.
The rear U-shaped seating area before upholstery.
He first tried hiring an upholsterer in December 2016. Yet, by June of 2017, the boat was still not upholstered. He’d been strung along for months by a couple different shops telling him they’d get to it in two to three weeks, but never actually committing to the job. Frustrated by the runaround, he decided he would do the upholstery himself. He’d watched numerous Sailrite® how-to videos and borrowed an old Thompson Mini Walker — the precursor to the Sailrite Ultrafeed® — from his brother, Carl.
While Jeff was determined to get started on the upholstery work, there was a lot of apprehension. This was a major project for someone who’d never really sewn anything, and the upholstery is so prominent in an open-air runabout that there’s no place to hide mistakes. It really needed to be done right and professionally, and Jeff had grave concerns whether he was capable of sewing the upholstery to his high standards.
Then suddenly, a hero appeared! Jill, a friend of Jeff and Melanie’s, offered to do the sewing if he did all the foam fitting. This was a fantastic break! Not only did Jill have upholstery sewing experience, but she also had an Ultrafeed LSZ Sewing Machine. Much to her husband, David’s, dismay, she even put their sailboat dodger project on hold while she worked on Jeff’s upholstery. She professionally patterned the curved and irregular surfaces with Dura-Skrim® Patterning Material so everything fit tightly and sewed with Profilen® Lifetime Thread. The results were spectacular: “All too often I’m asked by people looking at the boat, ‘Who did your upholstery?’ They are always shocked to learn that it was done by a couple of enthusiastic amateurs. Jill really came to the rescue and did a fantastic job.”
The completed upholstery work on the Pretty Girl Too.
A Snapless Cockpit Cover
With the upholstery completed, Jeff’s attention turned to another issue. He knew that in showing and using the boat it would spend many nights tied up to dock, and so he needed a cockpit cover to keep the interior clean, dry and protected during these overnight stays. While he appreciated Jill’s help on the upholstery, he was determined to do this project all on his own. This would be the project where he’d put all the hours spent watching Sailrite videos and his brother’s old Thompson Mini Walker to use. He ordered Top Notch® 9 fabric, grommets, Boat Blanket material and patterning fabric — all from Sailrite — and was ready to get to work.
However, there was one concern in making a cockpit cover that kept gnawing at Jeff. After hours and hours spent sanding and polishing the decking to a high-gloss mirror shine, he couldn’t bear the thought of marring his beautiful woodwork with snaps for attaching the cover to the boat. He came up with a clever alternative. Instead of using the traditional snaps to attach the cover, he tethered it to each of the four docking cleats. Then he added pockets to the cover that hold collapsible fiberglass tent poles to keep the cover taut. Jeff admitted, “It’s certainly a little different looking, but it’s a breeze to put on and works wonderfully, even in fairly high winds.”
The cockpit cover Jeff designed that cleverly uses tent poles so he didn’t have to add snap fasteners to his woodwork.
After completing the cockpit cover, Jeff put his newfound sewing skill into action by making fender covers with help from Sailrite’s project video. He also sewed some tote bags and did some canvas mending for a local sailing club. While finding satisfaction in the items he was producing, the actual act of sewing on the old Thompson was more often than not tedious and frustrating. The machine lacked the power to go through multiple layers of fabric and the stitch length adjustment would not hold in place. The final straw came when the tensioner broke. You can no longer find replacement parts for the machine, so Jeff rigged a homemade tensioner, but it didn’t work so well.
He then found a local sewing machine repair mechanic who installed a tensioner from a different model machine. “It worked OK, but not great,” Jeff explained. “I’d entertained the thought of getting a Sailrite machine early in the process while watching the videos but questioned whether it would be worthwhile just for doing the few projects I was working on. But once I realized how much I enjoyed sewing and began to envision all of the neat custom items I’d be able to make, I vowed that the next time Sailrite offered a 10 percent discount on the machine I was buying one — and I did.”
What made Jeff decide on an Ultrafeed? Following many other boatbuilders on the Glen-L forum who did their own upholstery, he noticed that most used the Sailrite machines and all of them spoke highly of their machines. Jill also loved her Ultrafeed and recommended it. “I’ve yet to read anything negative about Sailrite or their machines; it’s all glowing reviews. So, for me, buying the Sailrite machine was a no-brainer.”
Jeff worked nights and weekends for five years building the Pretty Girl Too.
Smooth Sewing Ahead
Although Jeff hasn’t owned his Ultrafeed for very long, he’s enthusiastic about all the projects he’ll make with it. Having a heavy-duty sewing machine opens up a realm of new project possibilities. Jeff admits that he has more ideas than he’ll ever have time to sew, but he’s excited about the ones he will get to. He has plans to re-cover his outdoor patio cushions in LSU purple and gold for their game-day watch parties and has a desire to build curved wood mahogany captain’s chairs with custom upholstery for the Pretty Girl Too.
Another thing Jeff is looking forward to is loaning his Ultrafeed out to his brother. “Carl doesn’t sew too often, but the next time he does, I know he’ll enjoy the power and smoothness of the Utlrafeed over his old Thompson. When taking on any complex DIY project such as a boat, it’s always nice to have an “ace in the hole.” Carl’s my ace. He’s an extremely experienced craftsman in many areas and always available to provide advice and a helping hand. He’s also one of those guys who has every tool imaginable and has generously let me borrow them. It’s not often I have the opportunity to lend him any tool because he has them all, and so I’m excited about him benefitting from my Ultrafeed in the sewing projects he pursues.”
Oh, and how did Jeff come up with the name Pretty Girl Too for his second boat? “‘Pretty Girl’ is my wife, Melanie’s, pet name. She’s been so supportive of my boatbuilding hobby. The amount of support and encouragement she’s provided are immeasurable, and so I proudly named the boat after her. Thus the name, ‘Pretty Girl Too.’”
Jeff and Melanie are all smiles aboard the Pretty Girl Too.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
Our passage from French Polynesia to the small island nation of Niue was supposed to be just another downwind leg on the long voyage that was taking us slowly across the South Pacific. We were hoping the two dominant weather systems that often collide here like a meteorological roller derby would do as predicted and call a truce. But they didn’t play nice, and our mainsail got caught in the fray.
Most people have never even heard of Niue. On the charts it is just a speck in the vast Pacific Ocean somewhere between Bora Bora and the Kingdom of Tonga. It is nicknamed “The Rock of Polynesia” and lives up to its name, being little more than a tall, jagged protuberance some 20 miles long by 10 miles wide.
There are no coves or bays to shelter in. The only anchorage lies in the shadow of the small island itself and therefore is only protected when the wind blows from the right direction. When the wind shifts the Niue authorities order small craft to abandon their moorings. History has proven that boats are no match for a stiff westerly breeze and the vicious coral teeth of the island.
It was, of course, 0300 when the last knot in a string of mishaps occurred. Earlier in the day our GPS, chart plotter and depth-o-meter had stopped working, probably a wire connection that got water damaged when we shipped a wave and turned the cockpit into a swimming pool that leaked into the cabin. We managed to round the island before dark and found a little respite from the 30kt winds and the boisterous seas that had been chasing us for three days. However, without our instruments or working harbor lights, we were hesitant to approach the anchorage.
A beautiful shot of Niue.
We decided to hove-to, reducing and then back the sails so that the boat would stay almost stationary. This maneuver would allow us to stay in the lee of the island, out of the wind and swell, but also stand a safe distance off the unknown shore until daylight. We set the sails and I went below for a rest while Steve sat watch. All was going well until late into the night when I was alone on deck.
As the boat came around in a slow and controlled gybe there was a soft ripping sound, like overused Velcro® being pulled apart. Then, there were light flapping noises above my head. Shining my flashlight upwards I saw a gash of black where white sailcloth should have been. The headboard and a scrap of sail hung limply from the halyard; the rest of the sail was a crumpled heap on the boom. The mainsail had ripped from leech to luff, intersecting the third reef points. Now the only thing connecting the two pieces of sail was the delicate leech line that danced freely in the breeze.
I lowered the sad bit of sail and tied the whole mess to the boom as the rain started, saturating my well-worn rain gear in a matter of minutes. Soaked and defeated, I bounced from foot to foot to keep warm, hoping that dawn would shed some positive light on our predicament.
In the morning, after fighting to sail directly upwind with only a headsail, we picked up a mooring, happy to be safe and calm after such a hard passage. Unfortunately, our rest would be brief as there were too many repairs to make to ensure we were shipshape and ready to put to sea if the weather changed. Steve tackled the electronic problems and I got to work on repairing the mainsail.
I dug out my Sailrite® sewing machine and a bag of leftover fabric scraps from previous projects. None of the pieces of Dacron® I had were big enough to cover the almost 6-foot tear, so I decided to use the next best thing I had: Sunbrella®. I knew Sunbrella was considerably heavier than sailcloth but it is UV stable and would give the sail the strength it needed to see us to the next island, over 500 nautical miles away, where I might find a sail loft that could make a proper repair.
Cutting the Sunbrella with a hotknife.
I measured two long strips of fabric, six inches wide and a few inches longer than the rip. Using a hotknife I cut the Sunbrella, at the same time sealing the edges so that they wouldn’t fray in the wind. I made sure the sail was dry and free of as much salt as possible before using seamstick to adhere the patch across one side of the ripped sail. Then, carefully turning the sail over, I repeated the process on the opposite side, trying to match the edges of the Sunbrella through the layers of Dacron. With the patch temporarily in place, it was time to get to the business of sewing.
After changing to a size 22 needle and V-92 thread, I practiced on a multi-layer piece of fabric to get the tension correct. I wasn’t worried about whether my Sailrite machine could sew through so many layers of thick fabric, I had already put it to the test doing a few minor seam repairs on the heavy luff of the headsail. However, there was a lot of extra sail material that had to fit under the arm of the machine to sew totally across the patch. Not to mention the weight of the rest of the sail that now took up most of the cabin space. I employed Steve to help me wrestle the sail through the machine.
Using the Ultrafeed® LSZ-1 for repairs.
Using a wide zigzag stitch, I first outlined the top edge of the patch, checking to see that both front and back patches were being sewn at the same time. We got halfway across the repair, me pushing and Steve gently pulling on the sail, when we could no longer fit any more material under the needle and arm. Carefully, I reversed back along the same seam, Steve now feeding the sail back towards me. I did a similar seam on the bottom edge to anchor the patch to both pieces of sail.
The seamstick had done its job as a third set of hands and now the patch was secured to the sail. I sewed a zigzag seam along both edges of the rip at the center of the patch, reversing back over my work after reaching the same middle point on the repair. With one side of the repair complete, I turned the sail around and sewed in from the opposite edge, matching all the zigzag seams in the middle. Then I trimmed and secured the edges so there would be nothing to catch the breeze and open the wound.
We hoisted the repaired mainsail before lunch, not long after Steve had all our navigation equipment up and running again. Despite using grey Sunbrella, the scar of the repair was plainly visible, but only time would tell if it was as tough as it looked.
The finished sail!
There was no sail loft in our next port of call, but it turns out we didn’t end up needing one. Thanks to my Sailrite sewing machine, our repaired mainsail carried us another 1500NM, and a few more windy nights at sea, without so much as a loose thread. A new mainsail was on our wish list but until then we wore our patch as a badge of honor, a testament to our ingenuity and self-reliance as sailors.
Heather Francis is originally from Nova Scotia, Canada. She and her Aussie partner, Steve, bought their Newport 41, Kate, and their Sailrite sewing machine in 2008 and have been sailing full time in the Pacific ever since. They are currently in the Philippines and you can follow their adventures at www.yachtkate.com
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
Amanda Witherell’s story is one of adventure, perseverance, serendipity and the kindness of strangers. She met her husband, Brian Twitchell, in San Francisco where they were both working. Brian, a union electrician, spent half the year working and the other half sailing his 1974 Morgan Out Island 41 Clara Katherine up and down the Pacific Coast from California to Mexico. When the financial crisis hit in 2008 and Brian was laid off, he convinced Amanda to quit her job as a reporter and cruise the South Pacific with him until the economy recovered. Having learned to sail when she lived in Maine, she had worked for a few years as a sailmaker and would be able to contribute with sail repair and maintenance on board.
Inspired by Brian’s enthusiasm and her own wanderlust, she agreed. “I quit, gave away all my stuff, packed a bag and bought a one-way plane ticket to Puerto Vallarta. We sailed around Mexico for a few months and decided to keep going south until we ran out of money. We cruised the west coasts of El Salvador, Nicaragua and Costa Rica.”
Clara Katherine at anchor in the Society Islands in French Polynesia.
In Costa Rica, they met a couple on their third circumnavigation who’d made a life of sailing the world. The friendly couple urged Amanda and Brian to sail the South Pacific, but they were short on money and didn’t know how to sustain their new sailing lifestyle. When the other couple learned that Brian was an electrician and Amanda could sew sails and canvas, they insisted that they go. “‘Just go!’ they urged us,” Amanda recalled. “‘You’ll make money along the way.’”
They were right. “I could have opened a full-service sail loft in Panama City with the amount of work that’s generated by the thousands of boats passing through,” Amanda stated. The couple sailed from port to port while Amanda made money along the way repairing sails and taking on other sewing jobs.
When she was in her 20s, she talked her way into a job at a sail loft in Brooklin, Maine, where she learned how to build a sail from start to finish. Being that it was a small business in a rural community, the sail loft still did things the old-fashioned way. “We literally lofted sails on the wooden floor, using pins and string, rolling out cloth, and hand stitching the hardware that would connect the sail to the rig.” Those skills served her well in her new life, as she had limited resources and even more limited technology on those remote South Pacific islands. “I fixed sails in the Marquesas, spinnakers in Tahiti, built canvas enclosures in Tonga and dinghy chaps in New Zealand.”
Acquiring an Ultrafeed
In Bora Bora, they met a solo sailor who needed to fix his sail and was having a bit of trouble with his sewing machine. Learning that Brian was handy, the sailor asked him to take a look at his Sailrite® machine. Not knowing how to adjust the timing on a sewing machine, Brian couldn’t help. Amanda repaired his sail using their own sewing machine and the three parted ways.
A few months later, they ran into him again, this time in Whangarei, New Zealand — which goes to show how small the sailing community can be — and fate intervened. They’d arrived just in time to rescue his Ultrafeed® LSZ from imminent doom. Fed up with the machine, the salty sailor was just about to chuck it into the harbor. He asked Amanda and Brian if they wanted the sewing machine, and they eagerly saved it from a saltwater funeral. It wasn’t in the best condition, however. The sailor had stored it in his cockpit locker and the sewing machine had been routinely doused with saltwater.
Amanda putting her rescued Ultrafeed to good use repairing the genoa sail on Fanning Island.
“The case was covered in mold and all the metal parts were showing rust,” Amanda explained. “I cleaned off the mold, wiped clean all the metal and oiled everything, then packed it away because I didn’t have time to deal with it at the moment. We’d just been approved for work visas and decided to stay in New Zealand, so we were transitioning from cruising full time to working full time. We sailed the boat down to Wellington and got jobs that had nothing to do with sewing or sailing.”
The couple didn’t know much about the Ultrafeed or repairing sewing machines in general, so they took it to a repair shop in New Zealand. “One hundred New Zealand dollars later it was running fine and has continued to run perfectly ever since.”
They already owned an old Italian Necci home sewing machine, but it couldn’t always sew through some of Amanda’s thicker fabric assemblies, such as canvas and genoa sunshields. The Ultrafeed never hesitated to power through anything Amanda was working on. They still have their Necci, but Amanda now uses their secondhand Ultrafeed for all projects and repairs.
“Because it was given to us, I consider it ‘the people’s machine’,” said Amanda, “and I keep it overstocked with needles of all sizes and lend it to any cruiser in need. It’s been ashore in countless countries as we worked our way across the South Pacific from New Zealand back to the U.S. I’ve rebuilt our dodger twice, our bimini three times, made a new sail cover, sewed on a new genoa sunshield, stitched new salon cushions, built a foredeck sun awning/rain catcher, repaired our mainsail, and on and on.”
Foredeck sun awning/rain catcher Amanda sewed using her Ultrafeed.
Homeward Bound
In 2015, after years of sun, surf and sailing, they decided they were done with New Zealand and made preparations to cruise back to the U.S. “We picked the ping pong route,” Amanda explained, “bouncing between South Pacific islands against the trade winds and revisiting many of the islands we saw on our first pass through.” They also decided to sail up to Micronesia and visit places they skipped the first time. “It took two and a half years, and we put about 12,000 miles under our keel, almost all of them hard on the wind in a boat that was not designed to go to windward efficiently.”
All that cruising was hard on the sails, and by the time they got to Tahiti their genoa was on its last legs. “It was over 10 years old and had sailed something well north of 25,000 miles. I’d already replaced the sunshield twice and, running my hands along the tired cloth, I could feel that it was sun rotten and approaching the point of no return in terms of repair. But we only had 2,000 more miles to go to Hawaii, and then another couple thousand to California. We were practically home! I made some repairs in Tahiti and we set off for Fanning Island, Kiribati. Along the way, it tore just inboard of the sunshield — a sure sign of sun rot.”
They stayed on Fanning Island for two months enjoying the remoteness of the island and the friendliness of its inhabitants. While Amanda worked on repairing the genoa sail one last time, the locals kept the couple fed and hydrated with fresh fish and coconuts. “The key to a good sail repair is being able to stretch the cloth and pin it out as flatly as possible,” Amanda noted. “For a 150 genoa from a 41-foot boat, I needed more space than we had on the boat, plus a porous floor to pin into.”
The genoa sail spread out on the ground (top) and laid out on the floor of a hut on Fanning Island ready for repair (bottom).
The couple befriended a French expat who ran the only guesthouse on the island. He offered one of his sleeping huts, which provided enough flat space for Amanda to pin out and sew an enormous window patch repair across every seam of the genoa from head to foot. “I used up every bit of sailcloth I had squirreled away on the boat, and then I reinforced the inboard section with sticky Dacron®, but I knew we were running out of time with this sail and hoped it would just stay together long enough to get us to Hawaii.”
With just over 1,000 miles from Fanning Island to Hawaii did the sail hold? “It almost did. The next tear occurred by the luff, just outside the head patch — a sure sign of sun rot. Game over. We made it to Hawaii using our two spare, elderly, hank-on sails run on our Solent stay. On a grassy lawn in Waikiki, we spread out our genoa, took some measurements, cut off every useful bit of hardware, then put the old thing to rest in a dumpster. My next project will be to build a new one.”
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
The sun was rising as Bria White dragged her 60-pound sail off the side of her boat and spread it on the dock. All the while, her male counterparts looked on in dismay.
“Imagine this … as a single woman on an all-male dock, I stunned the doubting onlookers. As the sun was rising, most boaters were preparing their boats to sail, but not me. I was taking down my sail, literally off the mast.”
After examining the rips and tears, she brought out her Sailrite® Ultrafeed® LSZ and folding table and began repairing her sail. Everyone wondered how she could manage such a huge sewing project alone, but she wasn’t worried. Methodically, mending one section at a time, right on the dock, Bria worked until the sun was beginning to come down.
Putting the Ultrafeed to good use!
“Just as the doubting men returned, I was raising the finished sail. With much respect, one by one they came by to share their stories of disbelief.”
The Journey Begins
As an adventurous woman who has traveled the world, Bria has a wealth of life experiences and is a true testament to the self-reliant sailor, a trait the folks here at Sailrite are well acquainted with.
Bria has had ample experience both sailing and sewing. Along with her four brothers, she was often out on the water growing up and was also taught to sew at a young age, a skill she excelled at. In early 2000, she acquired her first powerboat at Monroe Harbor in Chicago, but she secretly wished she’d gotten a sailboat instead.
With a successful career in information technology consulting, Bria was traveling often and ultimately ended up selling her first boat. Then, just last year, Bria decided to take a leap of faith and try something she had always dreamt of doing: traveling abroad. Enrolled in a unique work-travel program, she went on a yearlong excursion across the globe. This traveling experience spurred her dream of sailing.
“Somehow I got the courage to join a program and traveled the world for one year. It was a bold thing for a grandmother to do. During my travels, I fell in love with the sea again!”
Enjoying life on the water.
Learning the Ropes
After returning home from her trek across the globe, Bria’s first goal was to get back out on the water. She eventually set her sights on a Columbia 28 sailboat in Marina Del Rey, California. It was there that she joined the Women’s Sailing Association of Santa Monica Bay and began connecting with other female sailors and sharing her love of the sea. The Women’s Sailing Association (WSA) is a nonprofit organization that promotes women in the sport of sailing but also offers sailing and social opportunities for both men and women. After gaining hours of sailing experience by offering herself up as a crew member for many trips on monohull and multihull vessels, Bria finally felt that she had enough experience to move onto a larger boat. She now owns and operates a Catalina 30 with hopes of someday upgrading up to a Hunter 37.
As the sole proprietor of her Catalina 30, Bria has a special place on the water and has regained her sea legs. While the other women who visit her dock are simply visiting their family, friends or husbands, Bria is a single female boat owner. In fact, she’s the only female captain on her dock.
“I am the captain of my ship and responsible for the maintenance, upgrades and operation of my vessel. This is rare!” Bria went on to explain that as a grandmother, people are often surprised to find her lifting, pulling, scrubbing, repairing and docking her own 30-foot boat.
Bria’s Catalina 30 sailboat.
However, Bria is not alone in her adventures. As part of the Women’s Sailing Association, she has met many other members who share similar stories of “surprised looks” and shocked sailors who are simply not accustomed to women as part of the crew. Bria and her fellow female sailors are blazing the trail for like-minded independent spirits. Over time, she’s learned that sailing is all about teamwork and friendships, and she’s gathered quite a few stories from other women at the helm. She even plans to write a book capturing these incredible stories.
Sailing On
When Bria found her sail in need of repair, it was no question who would do it. Being a self-reliant sailor is simply part of her day-to-day routine. Bria has taken charge of her job as captain and set to work sewing even more projects. In addition to her sail, she has redone all the window coverings in her cabin, added privacy curtains for the staterooms and replaced weather-aged zippers on her biminis. Her next big project is to update her 1978 cushions, add trimmed floor mats and maybe even make covers for her external wood trim. On her ship, Bria’s ambitions are only limited by her determination and imagination. It also helps to have a handy sewing machine along for the journey.
Her largest sewing project yet, the sail!
“As you know, a small tear in a sail can grow very quickly. Having the portable LSZ, which can be manually operated without electricity…makes me feel safe like I can solve any problem when it arises. Besides, having one on the dock is a great way to make new friends! My fellow sailors, both men and women, give me a lot of respect for having and knowing how to use a Sailrite LSZ machine!”
To learn more about the Women’s Sailing Association of Santa Monica Bay, visit their website here.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
Life is full of discarded items. Things that have already served their purpose now sit, useless and used up, to be thrown away, recycled or forgotten. The beauty of sewing is that you have the opportunity to give new life to something that has already served its original purpose. Barbara Wetherington is this kind of sewer. She gives new life and special meaning to retired sailcloth by creating tote bags from the fabric. In doing so, she has also found a way to serve her Boston-area community and donate her time and talents to a worthy nonprofit organization.
Barbara has had an off-and-on relationship with sewing over the years. She learned to sew in Home Economics class in 7th grade, but wasn’t particularly passionate about the craft. In her mid-20s, a roommate who worked at a fabric store rekindled Barbara’s interest in sewing. She learned to make useful things like pillows, window treatments and bags. When she moved to a smaller apartment, she had to put away her sewing supplies and moved on to other hobbies. A few years ago, she came across her sewing machine tucked away in a closet and realized she hadn’t used it in almost 20 years. When she remembered how much she enjoyed sewing and making practical items like tote bags, she was determined to start up again. And she knew just how to do it. Enter, World Ocean School.
World Ocean School is a nonprofit organization whose mission is to help underserved children by providing educational programs that challenge them academically, physically and emotionally. The school offers an alternative to traditional education methods, believing that involving kids in hands-on programs will combat apathy and disengagement in students of all ages to decrease dropout rates, substance abuse, crime and unemployment. In fact, 74 percent of the 2,200 students who participate in World Ocean School each year are from low-income households, the highest demographic for student dropout rates.
World Ocean School students learning the ropes as they embark on an educational adventure.
The kids set sail aboard the historic schooner Roseway, a registered U.S. National Historic Landmark that splits its time between Boston, Massachusetts, and the U.S. Virgin Islands. The Roseway is one of only three original Grand Banks schooners left in operation today. The experiential programs offered aboard Roseway are as diverse as the students themselves, ranging from half-day programs to multi-week expeditions. The students are empowered to reach their full potential through sail training, team building, communication and leadership skills. Hands-on programs give the students the opportunity to participate in a richly rewarding learning atmosphere. They’re engaged and challenged in a way that traditional classrooms can’t offer.
When Barbara heard about World Ocean School’s mission, she was eager to lend a hand. She began volunteering on Roseway in 2006 doing whatever was needed, including painting, whipping lines and raising sails. She spent one summer as the onboard cook while the ship was docked in Boston Harbor and loved every minute of it. But her desire to help only grew.
A few years ago, she purchased a tote bag that a crew member had made using the Roseway’s old sails. And that sparked an idea. After receiving permission from the executive director of World Ocean School, she began sewing tote bags made from the Roseway’s distinctive tanbark sails, once they’re retired, of course, as a way to raise money for the school’s educational programs. She was looking to get back into sewing, and this cause was just the inspiration she needed.
Barbara’s tote bags made from Roseway’s retired tanbark sails.
Barbara sews the tote bags with her Ultrafeed® LSZ using V-92 thread, which she says gives the bags an industrial look that adds to the beauty of the sailcloth. She also has an embroidery sewing machine, which she uses to embroider the World Ocean School logo onto the front of the bags. She turned her sewing hobby into a way to serve her community and help at-risk youth, and that’s something we can all be inspired by.
Barbara works on a tote bag for World Ocean School using her Ultrafeed® LSZ.
Here’s what Barbara had to say about her work with the organization: “I wholeheartedly back the mission of World Ocean School. As a small nonprofit, they run fairly lean in many aspects, except when it comes to programming for the kids. When I read the “Ship’s Logs” that are posted on the website, I’m so amazed at what the kids say about their experiences. You can see that it’s truly life-changing for them in a positive way. Many of the kids, both in Boston and St. Croix, live near the ocean but often don’t have any connection to it and its place in our world. The programming of World Ocean School makes that connection.”
In addition to the educational programs scheduled throughout the year, the Roseway is open to the public for special sailing trips and other events. These public events provide an opportunity for the school to spread public awareness of their mission and to raise money to keep the school going. It’s during these public events that Barbara’s unique tote bags are sold, with 100 percent of the proceeds going to World Ocean School’s ongoing educational programs.
Barbara has stayed connected to World Ocean School for 12 years now, helping out however she can, whether that’s sewing the tote bags, grocery shopping or standing in as a cook. She even served on a committee to organize a successful fundraiser called Walk the Plank. Through it all, she remains steadfast in her belief that World Ocean School changes kids’ lives for the better, opening them up to opportunities and experiences they would never have otherwise, and she’s grateful for the dedicated staff of employees and volunteers who keep the program alive.
An educator aboard Roseway teaches a student about the inner workings of the ship.
“It is awe-inspiring to me how hard the crew works to keep the ship running, while at the same time acting as educators for these kids. I’m inspired by how World Ocean School touches the lives of so many young people, and I’m thrilled that I’m able to contribute, in a unique way, to their mission by making these bags for them to sell.”
If you’d like to learn more about World Ocean School, please visit www.worldoceanschool.org.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
A study by the U.S. Coast Guard found that from 2000-2011, drowning accounted for 73% of sailing deaths. It’s a senseless tragedy when a sailor goes overboard because they aren’t properly tethered, or they’re tethered but get dragged alongside the boat and drown because the tether is far too long. But the worst part is that these deaths could easily be avoided if the sailor had installed a safe and useful jackline system.
Longtime Sailrite customer Captain Donald Quackenbush is a veteran sailor with 28 years and 100,000 miles of sailing experience. He’s been a 100 Ton U.S. Coast Guard Master Captain for 20 years and, as a member of the National Boat Handling Committee, created the Man Overboard System that is taught by the U.S. Power Squadron nationwide and is also available as a college course at the University of West Florida. He has generously offered to share his vast knowledge on sailboat safety measures with us. Everyone should feel safe on the water, and Captain Quackenbush’s system is set up in a way that, when properly installed, will prevent you from going past the toerail and dragged through the water.
One of the greatest benefits of Captain Quackenbush’s system is that it offers sailors the “third hand” so often needed while at sea. The tethers are shorter than most popular tether options on the market, meaning you don’t have to hold the tether with one hand as you move around the boat. This hands-free system gives the sailor freedom of movement compared to commercial jackline and tether setups. It enables the sailor to lean or pull against the tethers while working, offering support and stability. The three key parts of the captain’s jackline system are the location of the padeyes, the length and construction of the jacklines, and the short legs of the “Y” tether. We’ll cover all three aspects below and show you how to install this lifesaving jackline system on your boat. Captain Quackenbush has installed his jackline system on several customers’ boats over the years with excellent results and a perfect safety record.
Captain Donald Quackenbush demonstrating the third-hand capabilities of his jackline system.
Installing the Padeyes
The first step is to install the padeyes in the correct locations. Most sailboats will require eight padeyes. Install a padeye right outside the companionway so you can hook yourself in as you exit the cabin during severe weather. The helmsman should always be tethered while on watch, so install a padeye in the cockpit (a second padeye at the aft end of the cockpit may be needed on larger boats). A padeye should also be attached near all four corners of the cabintop so that the jackline runs down the halfway point between the toerail and the boom as near as possible. This should make it possible to reach the boom and toerail but not go past either point.
Finally, two padeyes are installed on the foredeck, one center aft and the other center forward. The aft foredeck padeye should be reachable from either forward end cabintop padeye without unhooking. The padeye at the forward end foredeck should be forward enough so that you can reach the anchor, windlass, etc., but aft enough so that you can’t fall off the boat at the foredeck. Captain Quackenbush recommends through-bolting the padeyes as you will put a lot of pressure on the system if you slip or a wave sweeps your feet out from under you.
This schematic shows padeye and jackline placement on a boat.
It’s not necessary that the padeyes are placed the entire length of the foredeck and cabintop. The most important factor in padeye placement is that you should be able to move around the entire boat and never be unhooked in severe weather. So as long as you can reach the next attachment point without unhooking yourself from the current one—and the padeyes are far enough from the edge of the boat to not be able to fall overboard—the system is set up correctly.
You may be wondering why you can’t just use the cleats to attach the jacklines instead of installing padeyes. The reason is that the entire goal of Captain Quackenbush’s system is to keep you on the boat at all times, and the cleats are too close to the edge of the boat. Even with a short tether, you would still roll over the side of the boat. During inclement weather, this is the last thing you want to have happen. It’s incredibly difficult to hoist yourself back onboard when you’re being tossed around and soaked by a merciless storm, especially if you’re a solo sailor. Usually it’s impossible.
Jackline Do’s & Don’ts
Once you have the padeyes installed, the next step is adding the jacklines. You will have three jacklines on your boat: one each running along the port and starboard sides of your cabintop, and one running aft to forward on the foredeck. The beauty of Captain Quackenbush’s system is that with jacklines running along the cabintop and down the center of the foredeck, and with shorter tether lengths than commercial offerings, nothing will ever be around your feet and ankles as a potential tripping hazard. Captain Quackenbush uses Dyneema or Spectra webbing for his jacklines. Both have very little stretch under load, have good UV resistance, and the padeye knot or hook holds the webbing up at each end, making it easy to hook in. Another benefit to using webbing is that it is flat and, therefore, won’t become a tripping hazard should you step on it. Never use wire or line as they can roll underfoot. Be sure to pick a webbing color that is visible at night and easy to see. White seems to work best.
Jacklines running along the cabintop.The foredeck jackline and cabintop jacklines within reach.
The jacklines are removable for easy repair and storage. Sew a hook to one end of the jackline to clip to the padeye with repeated or heavy stitching (92 or heavier), and then tie the other end to the opposite padeye using an anchor bend and two half hitches. Or, you can tie both ends if you choose. Because the webbing is nonstretch, the jacklines don’t need to be tied super tight. The sun is your jacklines’ worst enemy, so storing them when not in use will help to prolong their life. Captain Quackenbush says his jacklines last about five to ten years, and he sails about 250 days a year. To check the quality of your jacklines, take them to a quiet location, hold the webbing up to your ear, and flex it. If you hear crackling, that’s a sign your jacklines are becoming brittle and need to be replaced.
Creating the Tethers
Now that you’ve got your padeyes and jacklines installed, the final step is sewing your own tether for your harness. Captain Quackenbush recommends a Y tether, meaning it’s shaped like a Y with one attachment point at the harness and two legs that attach to the jacklines. The central hook should be heavily sewn with a box X stitch and heavy UV thread as well. Go over it several times as you sew it. The hook that attaches to the harness should be brightly colored and easily visible at night (Suncor Poly Grip Harness Clip #103763 is a great choice) should you ever need to unhook in an emergency in poor visibility.
The tethers are made with tubular webbing with a heavy bungee cord inside to shorten them further when not in use. One tether leg should be shorter than the other so that you have a choice of tether lengths based on where you are hooking in on the boat—the leg for the foredeck jackline is typically the shorter one and the cabintop leg is typically the longer one. Determining the lengths of your tethers will require some measuring and experimentation on your boat. Create a Y tether with longish legs and tied on hooks, then go out on deck and determine the distance you need from the jacklines to just reach the toerail and boom with considerable pressure. Do the same with the foredeck jackline. Once you have your measurements, you can finish constructing the tethers and add the internal bungee. Sailrite offers tether kits or supplies sold separately to make your own custom design.
A completed two-leg tether system with one leg shorter than the other.
The genius of the two-leg tether system is that you can move around the boat from one jackline to another without ever unhooking. Two tethers also allow you to be attached to a jackline and another spot on the boat, such as the mast, for even more security. This is a huge safety advantage and can be the difference between staying on your feet or being tossed around when the boat is pitching and rolling during rough weather.
Proper tether and jackline lengths are determined by the size of the boat. Every boat requires a separate setup. Jacklines should be located halfway between the toerail and the mast/boom. The padeyes should be placed so that you can move from the cockpit to the jackline, and then from one jackline to the next without ever unhooking. Simply switch back and forth between the two tethers as you move around. Keep the unused tether hooked back on the D-rings of your harness when not in use. Spending a bit of extra time during the planning stage—taking measurements and experimenting with padeye placement, and jackline and tether length—will ensure your safety while sailing. And that peace of mind is priceless.
The problem with commercial tether and jackline designs and kits on the market, according to Captain Quackenbush, is that they allow the sailor to fall off the boat and get dragged through the water. The tethers are so long they drag around your feet, getting tangled and tripping you. This requires you to constantly hold the tether up off the ground, leaving you with only one working hand and creating a very dangerous situation in rough weather. Likewise, jacklines located along the side decks also present a serious tripping hazard. The annoyance and inconvenience of these commercial tethers and jackline kits is why so many sailors don’t use them in favor of faster and easier movement around the boat. A deadly gamble.
A Message From Sailrite
We at Sailrite feel confident in recommending Captain Quackenbush’s jackline system to our customers. In fact, here’s what Owner and Vice President Matt Grant has to say about this system: “Captain Quackenbush is a longtime Sailrite customer with a keen understanding of safety and self-reliance at sea. His system makes perfect sense and his sole motivation in helping Sailrite to write these instructions is to save lives. Sailrite applauds Don and others like him who encourage safety at sea and are willing to freely share ideas.”
We’re hoping that by spreading the word about this great safety system we can help keep sailors safe and—most importantly—stay on their boats! Sailing is a wonderful sport and hobby, and it should be enjoyed to its fullest at all times without the worry or concern of your tether and jackline system failing you.
Visit Sailrite.com for all the supplies needed to install Captain Quackenbush’s jackline system on your boat:
-8 Harken Folding Padeyes (#320611)
-1 Suncor Poly Grip Harness Clip (#103763)
-2 Suncor Asymmetrical Wire Lever Harness Clips (#103760)
-Dyneema 1” Webbing (#106406) desired yardage
Disclaimer: The information in this article is the opinion of Sailrite Enterprises, Inc., and is not corroborated or verified by a sailing safety authority. Sailrite shall not be held liable in the event of injury or death. Use at your own risk.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
The Chicago Yacht Club Race to Mackinac is the longest annual freshwater race in the world. This sailing race, also called “the Mac,” starts at the Chicago Lighthouse and ends at Mackinac Island in Lake Huron, between Michigan’s Upper and Lower Peninsulas. In total, the race stands at 333 miles! More than 350 boats compete every year. Holly Kawula is a loyal Sailrite customer who placed third in her division at the 2018 Mac race, and we wanted to learn a little bit more about her experience racing using a sail made from one of our Sail Kits.
Q: What’s your history with sailing? Has it been an ongoing hobby for you?
My husband Walter and I bought our first sailboat for daysailing/cruising 24 years ago. We are now on our third boat. Walter had become interested in racing through a co-worker back in 2000, and was specifically looking for a racing boat when he found Truant in 2004. Truant is a 1985 S2 9.1, manufactured in Holland, Michigan, and designed for sailing the Great Lakes. I was somewhat busy at the time with our four young children, but after one memorable evening out for a Wednesday night Beer Can, I was hooked on racing. I also realized that if I wanted to spend any time with Walter on weekends or Wednesday nights I needed to learn not only how to sail but how to be a part of a competitive racing crew. Truant began an earnest racing program in 2006.
Walter and I are watch captains, and our other crew included our foredeck, Chad Goldenberg and Beth Cushing, and our helm/trimmers/back of the boat Brad and Gretchen Horn. Chad has been with us for six years, Brad has been with us for five years, Gretchen is new to our crew this year, and Beth is a long-time friend and guest crew (this was her second Mac with us).
The finished sail!
Q: How did you prepare?
This was our sixth Mac race. We have long-term/ongoing preparation, which involves recruiting and developing our crew and participating in as many long-distance races as we can; mid-term preparation, which involves this season’s boat maintenance, sail and safety equipment repair and/or replacement; and short-term, which includes readying the boat for three to four days of non-stop sailing for a crew of six. Space is at a premium on our 30-foot boat, so we clear out any unnecessary gear, rig our lee cloths for storage on our lower berths (made with materials from Sailrite), prepare and freeze meals for the journey, etc.
Q: Do you have any exciting stories from the race? Did you have any mishaps or hardships you had to overcome?
Hardship? On this year’s race, the high winds and high sea state (waves) for the first 36 hours were staggering. We’ve been through some really rough storms before, including last year’s “dry heat burst” on the Mac (sudden unexpected onset of 45+ knot winds), which shredded our spinnaker, caused us to round up, our toe-rail to fail, and caused the lifelines to rip a stanchion out of our deck and leave a fist-sized hole. While all this was happening, our crew dropped our brand new unhoisted #3 headsail overboard and then, of course, we abandoned the race. That whole incident took place over less than 15 minutes, and then the winds calmed down.
This year, we were facing not a storm but a steady system of 15-25 knot winds and 6-8 foot waves over two days. The conditions at the start were like nothing I’ve ever seen before. Water was continually washing over the decks and leaking into the cabin. It was also raining. We were all wearing full foul weather gear, personal flotation devices, and tethers, plus were still soaked to the skin. Maintaining control of the helm required physical stamina I didn’t know I had. Sitting (bouncing, pounding) on the rail required a great deal of stamina as well, as we were crashing into waves and continually washed over with waves. Then there was nightfall, with no moon or starlight and we were doing it all blindly.
Q: You utilized one of our sail kits to build your own sail. What did you gain or learn from this?
A couple of weeks before the Mac race last year we realized that our infrequently used #3 headsail was no longer serviceable. Flaking it after a race, we found our hands were literally going through the degraded laminate. There was no time to order a new one from our supplier, so the Sailrite kit was our only option. I requested the estimate, placed the order, and the kit arrived at noon on Wednesday before the Saturday of the Mac.
My family and my crew worked as a team for the next two days to put it together, and that’s the most valuable take away I had from the experience. It required a lot of patience and cooperation, and everyone stepped up to the challenge. The sense of accomplishment when we completed it early Friday evening before the race was something I’ll always treasure. We laid it out on our front lawn to put the telltales, amazed that we had made a REAL SAIL and opened a bottle of champagne to celebrate.
Q: After building your own sail do you feel more confident when it comes to repairs and overall sail maintenance?
I do feel more confident in repairs and maintenance. For example, I replaced the leech line and tape on our mainsail this spring without hesitation or intimidation.
Q: Did you feel confident you were getting the proper sail for your boat/conditions after speaking to Sailrite?
Jeff Frank gave me all the information I needed/asked for before ordering so I had no concerns about whether or not I was getting the proper sail.
Q: How was the overall ordering process?
The overall ordering process was a breeze!
Q: Would you recommend building a sail to a friend?
I would absolutely recommend building a sail to friends, and I have.
Q: What tools/supplies did you find most useful while building the sail?
Regarding tools, of course first and foremost was the Sailrite® Ultrafeed®, then the two-sided tape. We made extensive use of clamps as well.
Q: Did you save any money?
We did save a considerable amount of money providing our own labor both times we made the sail. But we didn’t sacrifice any quality, as it’s a great sail and it’s serving us very well. I’ve attached a photo of our crew at the podium after the Mac this year, for which we used our #3 headsail for the first half of the race.
Q: Overall, what did you take away from this entire experience?
You know what the best part of this was? We did it. And, as you can see by the smiles on our faces at our podium finish, we’d do it again. Long-distance races like the Mac don’t just require skilled crew, they require a committed team willing to endure hardship and support each other. Having a good finish also requires that crew not only endure but persist, keep trimming sails, stay focused and stay competitive.
Who We Are
Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.
