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A 20-Year Odyssey: Sailing Dreams, Woodworking & Self-Reliance

Wayne Edney is no stranger to hard work, patience and the spirit of self-reliance that defines every DIYer. In 1994, he completed the build of a Bristol Channel Cutter 28 from a bare hull. He spent eight years building the boat on a teacher’s salary, devoting his weekends and summers to the project.

“This was the culmination of a dream that had first come to light 20 years earlier after reading a cruising book by Erik Hiscock,” Wayne shared with us. “It had been a 20-year odyssey to finally launch my own cruising boat, so the boat was christened ‘Odyssey’ by my wife, Karen, and our two children, Annalise (11 years) and Erik (7 years).”

The Edney family on launch day of “Odyssey.”

The yearslong build marked the start of an incredible adventure for the teacher and his family. Keep reading to find out how Sailrite could help this intrepid DIYer fulfill his lifelong dream of building and launching a sailboat.

The Hull Truth

The Bristol Channel Cutter Wayne ordered from the Sam L. Morse Company in 1986 was delivered to his house as a bare hull. Wayne eagerly got to work. “They say that you can learn a lot by reading and I read every boatbuilding book I could find. However, there is no substitute for experience. In 1981, I took a one year leave of absence from teaching to attend a yearlong apprentice program at the Landing Boat Shop in Kennebunkport, Maine. I helped build a Swampscott dory and a Buzzards Bay daysailor. The woodworking skills I learned there were invaluable for completing my boat.”

Throughout the eight-year build of “Odyssey,” Wayne learned many valuable lessons about patience and resourcefulness. “Obstacles can sometimes be blessings in disguise,” he told us. “Building a cruising boat on a teacher’s salary meant limited cash flow, so patience and making the most out of each piece of wood were valuable lessons learned. Looking at the interior of my finished boat, a friend once said, ‘I can’t believe that you built all of this!’ I can’t either, but as I look at each individual piece of wood, I can remember the care that went into forming it.”

Overcoming money challenges, every piece of wood became a part of the boat’s story — a story crafted with care and dedication.

Wayne stands proudly with the boat he built.

Setting Sail

Once Wayne put the finishing touches on the “Odyssey,” he was more than eager to enjoy the fruits of his labor. In 2002, he took another leave of absence from teaching. The family set sail on a six-month cruise to Mexico. “We traveled from San Francisco to Cabo San Lucas to the mainland of Mexico and up into the Sea of Cortez.” Today, San Francisco Bay is their sailing playground, with week-long trips to the delta regions of Stockton and Sacramento.

Wayne learned to sail at the University of California, Davis. He enrolled in a sailing course for his physical education credit. “The course was taught on Sunfish boats. They were really small. When you made a mistake, you ended up in the cold water and were not likely to repeat that mistake.”

What began as a college course evolved into a lifelong love of sailing and the open sea. “Being close to nature and self-sufficiency are two of the greatest things about sailing and being on the water. Most people can remember the first time they came close to the sea and smelled the ocean even before they saw it. Sailing along beautiful shorelines, you are at home with the birds and animals living there.

“Being on a cruising boat in this environment requires a certain level of self-sufficiency. I know how our boat was built. In addition, I know how to maintain it. Our Bristol Channel Cutter has beautiful bulwarks and I am often asked what I use to keep them looking so good. The secret is the Sunbrella® that covers them when the boat is not in use. My Sailrite® Ultrafeed® LSZ has been and continues to be an important tool for maintenance and self-sufficiency.”

Here’s Wayne with his Version 1 Ultrafeed LSZ.

The DIY of It All

Before the Mexico trip, Wayne had a dodger professionally installed on the boat. But after years in the sun and elements, the canvaswork and window vinyl were showing wear. Luckily, Wayne got a tip about a great DIY resource. “I first heard of Sailrite from other cruising sailors on our trip to Mexico. As the years went by, the dodger we had professionally made began to show signs of wear. With encouragement from Sailrite videos, I decided that I could remake the worn dodger panels. That was the beginning of lots of sewing projects.”

Wayne didn’t let his sewing inexperience stop him from tackling his own canvaswork projects. His desire to do things himself extends beyond boatbuilding. “I have learned to sew by trial and error. Most of my projects are on our boat. However, I find myself watching all kinds of Sailrite do-it-yourself videos that have nothing to do with my projects, but contain techniques that I can use.”

As a skilled builder, he knew he’d need the right tools to successfully sew the planned enclosure and other projects for his boat. That’s when Wayne knew the right tool for the job was the Ultrafeed LSZ. “When I married my wife, an old Kenmore sewing machine came with her. It did okay on simple projects but was not up to the challenge of sewing multiple layers of canvas or leather reinforcements. My Ultrafeed LSZ has been a game changer, allowing me to build my sewing skills with each project. I have made mistakes along the way, but each mistake has been a chance to learn techniques and more about the machine.”

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Referencing Sailrite how-to videos, especially on dinghy chaps and dodger builds, expanded the teacher’s knowledge. Valuable skills like using basting tape, different seams, and Sailrite tools became crucial for successful projects.

Over the years Wayne has made dodger panels, mosquito screens, sail covers, cushions, curtains, a deck awning and more. Referencing Sailrite’s “How to Make Dinghy Chaps” video was a great help when a friend asked him to make the protective covers for his inflatable dinghy. “Valuable skills like using basting tape, the most common seams for canvaswork, and the advantage of tools like the acrylic patterning ruler, Edge hotknife and patterning material, all were crucial to the successful construction of the dinghy chaps,” Wayne shared.

Advice for Others

To those considering sewing their own canvaswork, Wayne’s advice is simple: “Go for it and don’t be afraid to make mistakes. Follow the Sailrite videos for completing smaller projects. Make sure that your machine and thread are set up properly. Every project is a lesson and an opportunity to learn and build confidence.”

After all, learning new skills keeps you young — a sentiment echoed by a teacher whose journey brought a dream to life, one stitch at a time.

Watch the video below of Wayne’s build from hull to launch!

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

Tackling Marine Enclosure Projects With the Ultrafeed® LSZ

In 2019, Linda Jackson and her husband bought an 80-foot custom-built John Alden-designed sailing yacht. They live on the vessel full time, cruising the Pacific Ocean and working on the boat as they traverse the open waters. They’ve spent the past few years updating and refitting “SV Duende.” For all things canvas and upholstery related in this massive restoration project, Linda turned to Sailrite® for her tools, supplies and educational content. Let’s learn more about this liveaboard couple and how Sailrite is an integral part of their DIY and sailing journey.

A Love of Sewing & Sailing

Linda grew up in a sewing family. “My dad was a capable mender and stitcher. My mom always had a sewing machine to make and repair clothes, and my sister is an accomplished seamstress.” There was no shortage of people around to teach her how to sew. Linda also learned to sew in school through home economics classes.

Those fundamental sewing skills she learned at a young age would pay off when it came time for the supersized projects onboard.

When the couple left their landlocked lives behind and transitioned into liveaboards, it wasn’t a decision they made lightly. They took a yearlong sabbatical from work to cruise the Pacific coastline from San Francisco to Zihuatanejo on their first sailboat in 2001. After that trip they were hooked on an oceanic lifestyle, but it took another 10 years to engineer their work and life arrangements. The final step was to find a boat that they felt was the right size and configuration for them to live aboard full time, first a 50-footer, and now Duende.

“It was a big decision,” Linda recalled. “But once we were committed and started to divest ourselves of all the trappings of a land-based life, we started to feel more and more free. We are all-in on this lifestyle and don’t own anything that can’t fit on the boat – that means no storage units and no boxes gathering dust in anyone’s basement.”

Ready, Set, Sail

Once the mechanical and structural part of the current refit on Duende was well underway, Linda turned to the fun part — sewing! She knew she’d need a sewing machine tough enough to handle the daunting project. Luckily, Linda was already familiar with Sailrite and the Ultrafeed LSZ. “A new Sailrite [Ultrafeed LSZ] was at the top of my list. There was a long list of to-dos that required the power and capability that Sailrite offers. I treated myself to the top of the line, and am glad that I did.”

Sailrite was there to help her every step of the way: “From the first email I sent, the team at Sailrite have been true allies to me with all my projects. They are an expert source, and so willing to freely supply invaluable tips and tricks. They first helped me with material selection, and more than anything, validated my approach.”

With such a daunting undertaking ahead of her, Linda broke the project down into manageable sections. She started with the exterior window coverings. “‘SV Duende’ is a big boat and, therefore, everything that gets built for her is big,” she explained. There are 6 large window covers, and the front windshield alone is 12 feet across and 4 feet high. During the course of the window covering project, she mastered pattern-making with Dura-Skrim® Patterning Material, discovered how indispensable basting tape is, and learned how to use a binding attachment on her LSZ. “I perfected a few techniques and got better at controlling my stitches. The window coverings came out looking very professional.”

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The Pilothouse Enclosure Project

With that successful DIY under her belt, she turned to the large pilothouse enclosure project. Linda knew the enclosure project would have to be done in stages, but she was determined to take on the work herself … well, almost. “I tried to bribe [Sailrite DIY instructor and videographer] Eric Grant with a trip to Puerto Vallarta and all the lobster he could eat if he’d bring a team down and [sew the pilothouse enclosure] in exchange for promotional and video rights — but that’s another story.”

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First, Linda took apart the existing enclosure panels to figure out how it was constructed. She used the old panels as a template and was able to modify and improve the design. “The panels are 44 inches tall and cover an area of 30 feet around the aft end of the pilothouse. I purchased Strataglass 30 gauge for the new panels and followed the method shown in Sailrite’s video ‘How to Make an Enclosure Aft Curtain,’ adding Sunbrella® facing to the edges.”

Linda also referenced Sailrite’s “How to Make a California Dodger” video. Between the two tutorials, advice from the Sailrite DIY experts and her own ingenuity, she conquered the pilothouse refit with amazing results.

“I started with the forward starboard panel, and the biggest stress moment was when I made the first cut on the first sheet of Strataglass™. I’d never worked with it before and I was so nervous,” Linda confessed. All that prep work paid off. Her patterning was accurate and the panel came out looking great.

She quickly moved on to the other panels, improving the process and her sewing along the way. “The starboard and port corners were the hardest thing I’ve ever made. But when I was finished, [the panels] all zipped together so beautifully, and the end result was a huge upgrade. By the time I was done, I’d really figured out how to make it work.” From start to finish, the enclosure project took just two months.

Lessons Learned & Advice for Others

After completing these two massive projects, Linda had a wealth of experience and tips to share with our readers. Here are her “lessons learned,” as she put it:

Use the Sailrite Learn center on the website. Watch lots of different videos. Some of the pros have different ways of doing things, and it’s good to see all the methods so you can pick what works best for your project.
Don’t skimp on quality — having the right tools and materials for the job makes all the difference. Linda’s essentials: Sailrite Edge Hotknife, Canvas Patterning Ruler, soapstone and grease pencils, the clear acrylic ruler, patterning material and basting tape.
Check your bobbin thread frequently! There’s nothing worse than getting halfway down a long seam and running out of bobbin thread.
Go slow — the LSZ is a powerful machine and you must focus on controlling the stitches, especially around curves and tight corners.
Don’t be afraid. Your confidence will build with every successful seam.
Ask Sailrite — they are always ready to help!

Thinking about a liveaboard lifestyle? Here’s what Linda has to say about living full time on the water:

“Living on a boat is not for everyone – you have to be physically fit and strong, and confident in your ability to handle whatever comes your way. And of course, it helps a lot if you can make and fix things. A yacht is like a little city – we create our own energy, make our own water, manage our own waste systems, and maintain everything. Being self-sufficient is not an option, there’s no one to call for help when you are thousands of miles offshore. It’s a lot of work, but so rewarding. We love the ability to change our location frequently and have new adventures in places that few people have the opportunity to visit.

Thank you so much for sharing your story and DIY experience with us, Linda. We wish you all the best on your future sewing projects.

New pillows and cushions add the final touch to the cabin.

Who We Are

Start your DIY journey today: www.sailrite.com

Sailing Adventures: Making a Sailrite Sail Kit

Patrick Fiega is no stranger to the water. He spent his summers as a child at his grandparents’ cabin on an idyllic lake in Northern Wisconsin. It’s there where his grandmother taught him how to sail and sew — two life skills that have served him well. He has assembled three Sailrite® Sail Kits for his sailboat with help from the Ultrafeed® LSZ Sewing Machine. We chatted with Patrick to learn more about his sailing adventures, his love of DIY, and how Sailrite® has helped him along his sewing journey.

Patrick has owned many sailboats over the years but only recently started sewing his own sails. He purchased his current boat, a 1968 Cal 40 named “Wheee Dogggie,” in 2007. Relying on local sail lofts left much to be desired. “The local sail shops came up shy, didn’t respond or were outrageously priced. With the right sails, she can be very quick. I thought DIY could be a great option.”

As a jest, Patrick named his at-home sail shop Pants-Free Sails. He is his only client. “I get great service and support,” he joked with us.

Patrick’s first Sailrite Sail Kit — a staysail.

He has made several sails for his Cal 40. His first project, however, was not a sail. “I started my Sailrite adventure with a mainsail stack pack. I made my own design in AutoCAD, then ordered the Ultrafeed LSZ and all materials from Sailrite.” After that successful DIY, Patrick knew he was ready for more.

Next up was a 170-square-foot staysail — his first attempt at sailmaking. “I wanted to stay small and hope for the best. I was quite surprised at the ease of assembly. I planned for this sail to be used as a staysail or hanked onto the forestay as a storm sail.”

Sailrite Sail Kit — Patrick’s 125% genoa (right).

His next sail presented a new challenge that Patrick was eager to conquer: size. Patrick had to relocate his 800-square-foot asymmetrical spinnaker several times throughout the assembly and sewing process. He started building it on his boat, then quickly realized he needed more room. So he brought it home where the sail engulfed his living room, dining room, entryway and breakfast bar. Finally, he cleared out his garage and finished it there.

“This sail took me about three weeks to build, working when time allowed. When I started this build, I had one thought in mind — using it during the Harvest Moon Regatta from Galveston to Port Aransas, Texas. At about 5 a.m., 15 hours into the race, the winds switched direction and died. The Code 0 went up and gave us the ability to move forward in the fleet. I think it was due to this sail that we placed so well in our division — first across the finish line and second on corrected time.”

Keep reading to learn more about Patrick, his experiences with sailing and sewing, and his advice for DIYers interested in sewing their own sails.

Q. What do you love most about the sailing lifestyle?

A. I have always loved the water and long for blue water sailing. It is an amazing feeling to be able to use the wind and water for traveling to exotic destinations. The feeling of freedom when you untie the lines and start toward your next port of call.

Q. Do you live on the coast? How often do you get out on the water?

A. I live on the Texas coast. Kemah is a unique community, located on the west shore of Galveston Bay. I am on the water anytime I can manage it. In most cases, it is weekend sails or club racing on Galveston Bay. I have plans to take some longer, coastal sails soon, which is why I needed newer sails.

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Q. How did you first learn about Sailrite?

A. Back in the early 2000s, I saw another sailor working on their canvas. They were using a Sailrite machine. I was impressed by its ability and the ease of stitching through many layers of heavy material.

Q. What made you choose the Ultrafeed LSZ? How has the machine performed for you and what is your impression of the WorkerB® Power Pack Motor System?

A. I purchased it due to the strength of the machine and the ability to handle heavy sailcloth. The machine has been wonderful and very dependable. I have had “moments of learning,” those times when I did something wrong and caused additional problems. I did find tips on the website that helped me work through the problems and taught me what to do better the next time. The WorkerB made stitching thicker material much easier. Having the ability to press the pedal and know that the speed will stay at the speed needed for the thickness of the material is wonderful.

Ultrafeed sewing sailrite sail kit — The asymmetrical sail took up so much room that Patrick used dowels under the rolled up sail fabric when the weight of the assembly caused too much drag.

Q. What advice would you give someone thinking about sewing their own sails?

A. You need space! The basting tape [included in the Sail Kits] was a game changer for me, helping hold the panels together while I stitched them. It really isn’t hard; use the instructions and the lines plotted on the fabric. [Sailrite Sail Designer] Jeff Frank puts everything you need into the kit! Take one panel at a time and break the sail down into quadrants; this will make the project less daunting. Think about the stitching ahead and put together panels that can be easily rolled up and fit under the machine arm.

Q. Is there anything else you’d like to share with our readers?

A. I was raised with the mindset of, “If you don’t know how to do something, learn and figure it out.” This is where Sailrite came into my sailing life. I enjoy having the ability to do it myself. I also struggle with local sail lofts that do not respond, fail to make proper measurements and yet charge exorbitant amounts for sails. Doing it yourself puts all of this in your own hands. It gave me a feeling of pride that my DIY sails landed us top of the pack in our latest regattas.

Thank you so much for sharing your story with us, Patrick! The pride and sense of accomplishment that comes from mastering a new skill or technique is a universal feeling every DIYer can relate to. What’s next on Patrick’s DIY list? In addition to another sail project — a 100% jib — he’ll be working on a custom dodger attachment to his hardtop bimini, new cushion covers for his boat cabin and patio cushions for his home.

When you have the talent, creativity and determination to do it yourself, there’s no limit to what you can make!

Who We Are

Sailrite is your one-stop DIY shop! We are a passionate crew of do-it-yourselfers who strive to equip you with the supplies and how-to knowledge you need to tackle your next project. Do you want to learn sailmaking, upholstery, leatherwork, canvaswork, hobby sewing, bag making or more? We have the fabric, tools, hardware, sewing machines and notions you need to master any DIY. And even if you’ve never sewn before, our tutorials and how-to videos are designed for beginners and experienced crafters alike.

Start your DIY journey today: www.sailrite.com

The Art of Sewing: A Lesson in Self-Expression & Community

When you think about art, does fabric come to mind? For Jackson Martin, it absolutely does. Jackson is an associate professor of sculpture at the University of North Carolina in Asheville. Since art school, he has used fabric in his sculpture and installation pieces with great effect. His most recent sculpture, Room in the Sky, incorporated sailcloth from Sailrite and the use of his Ultrafeed® LSZ Sewing Machine. Let’s find out more about Jackson, his passion for art, and how Sailrite could be a small part of his creative expression.

Jackson Martin Moving Mountains — Moving Mountains was a project Jackson created during his artist residency in South Korea. It was installed on Jarasum Island in Gapyeong County, South Korea.

Art + Sewing

Art and sewing have been integral parts of Jackson’s life for decades. His mother taught him to sew when he was young. In his teens, he would buy clothes from thrift stores and, often, jeans and pants were too long. “My mom taught me how to sew hems on a vintage Singer 347 from the 1960s that her mom had given her.” Jackson still has that classic Singer, and he’s even modified it with a custom aluminum pulley to keep it running smoothly.

Jackson’s two interests collided during his undergraduate studies where he found a unique way to incorporate sewing into his sculpture work. “I was very interested in juxtaposing plants and soil with industrial materials like steel and wood. I made a conical-shaped hanging structure for a cypress tree and used burlap for the first time in my work. The piece was titled Separation. Since that project, I have used countless fabrics in my work, including several different types of burlap, tarp, canvas, denim, nylon, vinyl, cotton duck, moving blankets, quilted insulation fabric and an old trampoline!”

rooted II installation — Jackson created this piece, Rooted II, for the exhibition “Sculpture by the Sea” in Aarhus, Denmark, during his residency there.

Jackson is passionate about not only making art but teaching art to students. He has taught at several institutions since obtaining his Master of Fine Arts degree in 2007. He also participates in international artist residencies and has created sculptures in South Korea and Denmark, both of which incorporated fabric and sewing into the projects.

Upgrading to an Ultrafeed

Jackson was using his mother’s Singer for his fabric sculptures and installations, but he soon realized he needed a more powerful machine. He first tried an old industrial walking foot Singer, but there was no way to slow it down for detail work. An internet search for industrial walking foot sewing machines led him to Sailrite and the Ultrafeed LSZ. “I still occasionally use my vintage Singers, but 99% of the time I go for my Ultrafeed for my projects.”

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In fact, Jackson has ordered two Ultrafeed LSZ machines — one for personal use and one for the sculpture department at UNC Asheville. The LSZ was one of the first purchases he made when he became an associate professor nine years ago. “We’ve had that machine now for over eight years and it’s still going strong.” It’s been put to great use by art students throughout the years.

Transforming Fabric Into Art

For Jackson’s most recent installation, Room in the Sky, he turned to Sailrite for the materials he’d need. Jackson’s piece was chosen, among other artists, as a temporary installation following the removal of the Vance Monument in downtown Asheville. The theme of the installation series was “social equity and inclusion” to replace the statue of former North Carolina governor, confederate and enslaver Zebulon Vance. The intention of the installation series was to spark conversation about inclusivity in public spaces.

“I chose an overall form that directly relates to the old monument base, but also one that represents both healing and inclusivity.” The structure’s framework is shaped like a plus sign or medical cross with Dacron® sailcloth flags representing groups that experience discrimination. “Many of my students, closest friends and family members have been affected by discrimination and prejudice in this country, and I am honored to stand as an ally in the fight for equality. The title is intended as a double meaning: There is room in the sky for all flags to fly, but the structure is also an actual room for visitors to walk into and enjoy physically.”

Let’s hear more about Jackson’s artistic journey and creative process in his own words.

Q. Have you always been artistic? When did you know you wanted to pursue a career in the arts?

A. For as long as I can remember, I have always had an inclination towards art. My dad is an artist, so that sort of mentality was always in our household. I remember being assigned projects in grade school, and then going above and beyond the guidelines and spending way too much time on them. These projects were always two-dimensional art projects, though — drawings, paintings, even collages — I never really got into three-dimensional art until much later. When I first started college, I knew I wanted to pursue a career in the arts, but at the time I had no idea what I wanted to do. I ended up floundering around quite a bit, not only trying my hand at different art mediums, but other areas altogether, like printmaking, graphic design, and even philosophy and religion.

Q. Would you say fabric/sewing is your main medium, or do you prefer to work with another medium?

A. Early on in my undergraduate studies, I realized I loved mixed-media art. And even though I’ve gone through phases of using particular materials and processes, one of the characteristics I pride myself on accomplishing is the ability to do just about everything. Sewing and fabric work in general, however, is one of my go-to mediums/processes. Another go-to is steel, and I love the mixture of fabric and steel, sewing and welding. Although they are obviously different and in some ways polar opposites, there are similarities that I love. If I have stitched together fabric pieces with my sewing machine and stitched together metal pieces with my welder, then I consider that a great day in the studio!

fabric art installation — This installation, Ascent II, incorporated steel, grommets, cable and Phifertex® vinyl mesh fabric and represents the life cycle of one juniper tree.

Q. What do you love most about sewing and/or the creative process as an artist?

A. With sewing I love the quiet, contemplative space at the machine. I am completely aware and focused on what I’m doing but zoned out and sort of in a meditative state, as well. I suppose that’s what I love about the creative process in general. These two seemingly disparate ways of existing in the world can occur simultaneously.

Q. Do you sew for yourself or your home, or just for artistic reasons?

A. I definitely sew for myself or, more specifically, for my family. I’m the household resident tailor, always getting roped into making and fixing things for the home. Hemming pants, fixing holes in sweaters, custom curtains, etc. I actually taught both my wife and now my daughter how to sew!

phifertex vinyl mesh fabric art — 40-Hour Workweek is one of Jackson’s favorite pieces. He hand cut 300 pieces of Phifertex vinyl mesh to recreate the dimensions of a traditional cinder block. It required exactly 40 hours of work and the layers are held together by gravity — no thread or glue is used in the piece.

Jackson’s fabric sculptures and installations are thought-provoking and impactful. But you don’t need a master’s degree in art to be creative and make a statement. Every sewer experiences the same sense of accomplishment when they transform fabric into something three-dimensional and purposeful. It’s a joy and skill that connects all makers — whether you’re an internationally recognized artist or a parent sewing homemade Halloween costumes.

The creative spirit is at the heart of the DIY community. It’s a thread that binds all makers, reminding us that there is more we have in common than what sets us apart. Sculptor, DIYer, artist, sewer — we all use our hands to create something that makes us happy and, perhaps, makes a difference in someone’s life. What could be better than that?

For more information on Jackson’s work, you can visit his website at www.jacksonmartin.com.

Who We Are

Start your DIY journey today: www.sailrite.com

A DIY a Day Keeps Boredom at Bay

What happens when an avid sailor tears his Achilles tendon and is looking at six months of recovery time? If you’re James Craig — you learn how to sew! Not letting his injury set him back, he devoted his downtime to sewing a new dodger for his 1983 Catalina 30 sailboat. With a new-to-him Ultrafeed® LSZ, plus Sailrite® materials and how-to videos, he embarked on his latest adventure. Let’s learn more about this enterprising DIYer and how Sailrite helped him successfully complete his boat projects.

James’s father was an avid sailor, and he taught his young son to sail when he was four years old. Fifty years later, he’s just as excited about the sport as he was back then. “I learned to sail in Manitoba. We then moved to Nova Scotia where we were surrounded by water. I loved it, and I kept up sailing. I got my family into sailing (sneakily) by saying it was like camping on the water.” It must have worked because James’s son has the same passion for sailing as his father and grandfather before him.

James was an engineering officer in the Canadian Navy, and his engineering skills have come in handy in his sailing life. “As an engineer, I like to figure things out. Sailing is about figuring out the wind, how to sail, when to sail, how to keep people safe, and maintaining and adding to the boat. I have learned every system on the boat with the exception of sewing, until now.”

James on boat — Here James enjoys time on his sailboat.

Since James had never sewn before — and he needed to get to know his Ultrafeed — he eased into his dodger project. “My first actual sewing project was a cover for my binnacle. I wanted to test my Sailrite machine (learn how to tension, how to thread the machine, etc.) and learn how to pattern and actually sew my first project with Sunbrella® Marine Grade material.”

James also watched a variety of Sailrite project and tutorial videos to get to know his machine and practice the basics of sewing. “I went through all the ‘Learning to Sew’ videos and tried each of the things in each video: threading a machine, types of thread, zippers, piping. And yes, I made a pillow. I’m proud of that pillow, too. I then went on to the ‘Build a Dodger’ video series followed by the ‘Make Your Own Dodger’ playlist. It was so rewarding to see it come together — leather, zippers, snaps, windows, piping, seams — so many things to learn. Again, the videos were indispensable in learning each thing I was doing.”

Q. What was the motivation behind wanting to sew your own dodger?

A. As an engineer, it bugged me that I couldn’t sew. I had just lost my dad and thought it would also bring me closer to my mom, who has sewn for over 60 years but never thought to teach me. I tore my Achilles tendon and had to stay off of my feet so it seemed like a great thing to do. After learning and practicing with the binnacle cover, I then did my dodger. Wow, that was such a daunting project, but the engineer in me watched the Sailrite dodger video many, many, many times. I then patterned the dodger (it was coming to winter so was windy) on my frame. I focused on the easier panels first and then figured out how to bring it all together. Again, so many Sailrite videos were so helpful in how to do everything. I would watch a video for a few hours and sew for one hour. I have a tablet and I would play the video as a reference while I sewed. And thinking back, I actually practiced on other fabric prior to using the Sunbrella, so I almost built two dodgers. I figured that I better practice and learn using less expensive material than Sunbrella Marine Grade.

dodger blueprint pattern — James sketched out a design for his dodger, then relied on Sailrite how-to videos to help him tackle the project.

Q. Did you run into any roadblocks or issues while working on the dodger? If so, what were they and how did you work through them?

A. Where to start. The biggest issue was assembling the panels together, especially as I was using my own design and it was different enough from the dodger design in the Sailrite video. I just put my engineering hat on and figured it out. But the video helped, too. I started sewing the easier panels and then finished with the harder ones. The entire dodger took me over 100 hours to complete (and about 200 hours of videos) but it was worth it! In hindsight, I probably should have started with my second sewing project, my sail cover, as it was easier. But I now know how to sew! Bring on more boat and home projects!

Kudos to the guidance in the videos as the hints and tips were indispensable in learning to sew and also gave great perspectives on understanding how things would go together, allowances to make (such as seams) and the tools that would make life much easier for sewing. I feel I could sit down with Eric and Matt and have a great conversation! They explained things so well and were saviors for doing something so complex, along with many other Sailrite stars in the videos.

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Q. What did you love most about the DIY and sewing experience?

A. The biggest joy I had was having something that my mom and I could share a passion for, seeing as we didn’t have my dad around anymore — he passed away two years ago. He and I loved sailboats, woodworking and dogs. It has filled a gap between my mom and me. Additionally, I love the fact that I can sew! I think more about how something is put together, and the DIYer in me looks to see if it’s something that I could make. And DIY sewing makes one proud to show off what they put the time and effort into completing.

james woodworking table — Here’s James sitting at a wooden table he built for his boat.

Q. What advice would you give to someone tackling their first major sewing project?

A. Break the project down into small pieces and learn how everything comes together. Don’t worry about not knowing everything; it is a learning process. Plus, you have Sailrite videos to teach you, online forums and many other resources. The outcome is SO satisfying! You will feel like you climbed your own mountain. And tackling the first project successfully will give you the confidence for doing other projects in the future.

Q. Is there anything else you’d like our readers to know about you or your DIY experiences?

A. I think it is so nice to have skills that are ageless. We live in a disposable world right now where we will spend hours buying that perfect thing. It’s so much more rewarding to create that perfect thing, with some little flaws, that only you will know about. Take a leap of faith, regardless of your age, and try something new — I never knew sewing could be so rewarding.

Thank you for sharing your story with us, James! We’re thrilled that Sailrite materials and videos were able to help you learn how to sew and conquer your first successful and impressive marine project. We can’t wait to see what you make next.

Who We Are

Start your DIY journey today: www.sailrite.com

Boldly Sewing: Adjusting an LSZ for Home Projects

In episodes of the classic sci-fi show Star Trek, landing parties exploring uncharted planets needed three pieces of equipment: a communicator to contact the crew still on the Enterprise starship, a phaser for defense and a multiuse device called a tricorder. Self-proclaimed Trekkie and Sailrite® customer Adrienne Killey would add one more crucial piece of equipment to that list — a Sailrite® Ultrafeed® LSZ Sewing Machine.

Adrienne purchased an Ultrafeed LSZ in early 2021. A little over a year later, she set a goal to make custom Star Trek cosplay outfits in time for a convention in early 2022 — but she had to overcome some challenges with her machine first. Luckily, her experience sewing began long before she purchased an Ultrafeed.

Adrienne started out sewing décor items and clothes on a home sewing machine that her mother gave her in 2002. Her mother’s other gift to her — the love of sewing — came during Adrienne’s childhood. She grew up seeing her mother sewing nearly every weekend. “In watching her, I learned how helpful knowing a skill like sewing could be,” Adrienne said. “Sewing gave her, and now me, an outlet for creativity.”

She has sewed a variety of projects, including clothing, a quilted wall hanging and crossbody water bottle caddies. Her home machine was fine for those projects — but when Adrienne set her sights on a more ambitious DIY, she realized she needed a more powerful machine to match.

Discovering the Ultrafeed LSZ

During the 2020 boating season, Adrienne and her family were able to spend some time on their Four Winns Vista 268 cruiser powerboat. That’s when Adrienne decided that the boat’s existing canvas enclosure needed an upgrade to fit her family’s preferences.

“A full set of canvas with Strataglass™ came with the boat. When anchored, we would hang towels from the bimini to provide shade, but that blocked the view. That was the inspiration to create new canvases on both the starboard and port sides that would provide shade, but also allow air to move through the boat.”

Knowing that her domestic sewing machine wouldn’t be able to handle marine-grade material, Adrienne and her husband began shopping for a heavy-duty machine. Their search was quick and easy. The couple had seen the Ultrafeed in several sailing videos they’d watched on YouTube — and when they did more research on the machine, they liked what they saw.

The machine’s sturdy construction and zigzag stitch capability were definite pluses. But Sailrite’s vast library of free educational content was the biggest draw for Adrienne.

“I also liked that Sailrite produces very detailed how-to videos to share sewing knowledge and advice,” Adrienne said about choosing a Sailrite machine. “The huge number of videos gave me the sense that Sailrite is not only a manufacturer of sewing machines, but they also care enough about their customers to try to give them all the information they need to have a positive project outcome.”

As it turned out, the videos became even more important as Adrienne began using her Ultrafeed.

sewing on Ultrafeed LSZ-1 — It took some practice, but now Adrienne is a pro at sewing home projects on her Ultrafeed.

When the LSZ arrived, Adrienne tried a test project to see what the machine could do. Unfortunately, it didn’t turn out how she hoped …

“My first project on my Sailrite was a tank-style dress using cotton jersey fabric. I watched the ‘Home Sewing with a Sailrite Ultrafeed Sewing Machine’ video and read the Guidebook. When I sat down to my LSZ for the first time, I assumed I didn’t need to check or adjust the timing because the machine was brand-new directly from Sailrite, and they set the timing before sending it out the door.”

Adrienne was right that her Ultrafeed was perfectly timed. The problem was that the machine wasn’t timed for the light home fabric she picked out for her dress.

You see, Sailrite’s expert technicians tune and tension LSZ machines to sew thick marine-grade fabrics right out of the box. That’s because most people who buy an LSZ sew for their boats, and they need the machine to be ready for sailcloth, marine canvas and vinyl right away. The Ultrafeed can easily handle thinner home fabrics and thread after some adjustments — but Adrienne’s machine wasn’t adjusted yet, so she couldn’t finish the dress.

“The problems I had with that project were newbie user error and not an incompatibility of the stretchy fabric and the machine,” Adrienne said. “For the first couple of projects, I treated the machine as I would my [home sewing machine] and only adjusted the [upper thread] tension.”

It would take a few more tweaks to complete a home sewing project. But for the moment, Adrienne turned her attention to the reason she bought an Ultrafeed in the first place: the canvas enclosure for the family’s powerboat. Before getting started, Adrienne dove into the how-to videos on Sailrite’s YouTube channel.

“The videos on the Sailrite YouTube channel have been an indispensable resource for me,” she told us. “For example, when I made my canvases, I watched ‘How to Make an Enclosure Aft Curtain,’ ‘Double Sided Tape for Sewing – Seamstick Basting Tape for Canvas,’ and many others related to making canvases before I even bought the materials. I often referenced the videos throughout my project.”

The videos helped Adrienne get comfortable with the new machine, and she completed the enclosure in time for the 2021 boating season:

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Although the Killey family is still new to boating, having purchased their Four Winns Vista in 2018, they find great joy in the hobby. “We enjoy the serenity on the water and the time to spend as a family,” Adrienne said. “When we’re on the boat, we’re exploring, swimming, relaxing, having fun and making memories. We find the time on the water to be rejuvenating.”

The family likes taking weekly dinner cruises and weekend excursions on Lake Michigan. This summer, they hope to cruise some different waterways in their home state of Wisconsin.

Voyages of the Ultrafeed LSZ

Adrienne’s success with the canvaswork gave her the confidence to try another complex DIY: cosplay costumes that she, her daughter and her dad could wear to a Star Trek convention. It would be her second attempt at a home sewing project on her Ultrafeed, and she was determined to make the most of it.

“After some initial home sewing disappointments, I learned I cannot be timid about making adjustments to my LSZ,” Adrienne said. “When I decided I wanted to create the Star Trek cosplay costumes, I deliberately used the project as a way to really get to know my LSZ and figure out how to adjust the machine correctly for home sewing. I just knew that it could handle it and my challenges in the past were user error, not the machine.”

To do that, Adrienne rewatched the Ultrafeed home sewing video, as well as a video on machine timing. She also checked the Guidebook again. Armed with this research, she tried several adjustments on her machine.

In addition to installing a #10 home sewing needle, “I also adjusted the upper tension, bobbin tension and pressure-regulating thumbscrew appropriately for light fabric and thread,” Adrienne told us. She then went above and beyond what’s required for sewing home fabric by tweaking the shuttle gib hook’s rotation and position — in other words, adjusting the machine’s timing.

The adjustments were a complete success! Adrienne and her family had a great time showing off their finished cosplay uniforms at the Star Trek: Mission Chicago convention in April 2022.

“The uniforms came out great,” Adrienne said. We couldn’t agree more:

Adrienne’s daughter, Kayla, wore a replica of Ensign Mariner’s uniform from the new animated show, Star Trek: Lower Decks. Her dad, George, dressed in a Captain’s uniform from Star Trek: The Wrath of Khan. And Adrienne herself went in a stylized version of the uniforms worn by members of a covert organization called Section 31, which has appeared in multiple Star Trek shows and novels.

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The Mission Continues

Now that Adrienne has boldly sewn where few have sewn before, what’s next for her? We’re happy to share that she has plans to remake a beloved backpack purse using marine vinyl from Sailrite.

Adrienne also told us that she hasn’t forgotten about the tank dress project, and she plans to take another stab at it soon. Since she first tried that project, she’s learned so much about adjusting her machine for home sewing.

“Learning how to properly master the LSZ is a journey. Making adjustments to the entire machine is necessary at the beginning of a project — and maybe even during the project.

“My journey has taught me to always have a screwdriver nearby; to not skip making timing adjustments; to be patient when dialing in the right tension and timing; and to have scrap fabric handy during the adjustment process. Taking the time in the beginning to properly adjust the LSZ for every aspect of the project will save you from seam ripping later.”

We wrapped up our interview by asking Adrienne if she had any words of wisdom for other new or prospective LSZ owners. Here’s what she said:

“I love my LSZ, and I look forward to completing more projects on it. For those considering purchasing an LSZ, it is a very versatile machine and well worth the cost. For new owners, read through the manual and watch all the videos in the ‘Sailrite Ultrafeed Set-Up, Use & Maintenance’ playlist on the Sailrite YouTube channel. Also, before starting a project, search for and watch any videos on the Sailrite YouTube channel that are similar or related to the project you’re starting.”

Thank you for your kind words and thoughtful advice, Adrienne! We wish you success in all your future projects on your Ultrafeed, and we can’t wait to see what you make next. Sew on and prosper!

Who We Are

Start your DIY journey today: www.sailrite.com

DIY Days: The Boating & Sewing Lifestyle

The couple who DIYs together, well … does everything together! Kim and Steve Holmes have been happily married for 29 years. They own a 57-foot houseboat that is their home away from home as often as possible. In addition to the houseboat, they also have a 21-foot runabout powerboat and a Sea-Doo. The couple loves the boating lifestyle, but the Utah sun is punishing and relentless, and they were replacing their canvaswork regularly. In the beginning, they were paying a canvas shop to sew pieces for their houseboat. But Steve knew that if they invested in the Ultrafeed®, they would save considerable money by sewing their own covers, umbrellas, bimini and more. Once he convinced Kim that the machine would quickly pay for itself in canvas repair and new projects, they began tackling sewing projects for their boats. Keep reading to learn more about this industrious DIY couple.

houseboat in water — The couple’s houseboat and runabout anchored in a scenic cove in Utah.

Kim learned to sew as a young teen participating in her local 4-H organization. She hadn’t sat down at a sewing machine since that time, so the Ultrafeed was her reentry into the world of sewing. Luckily, Sailrite was there to help. “Sailrite’s excellent videos are a huge help in planning and executing projects. We’ve also referred to Sailrite’s troubleshooting videos when working through adjustments to the machine. I’ve used the online chat for advice from Sailrite staff when I have a question.”

Their first project with the Ultrafeed was sewing new canvas wraps for the houseboat’s many deck railings. Kim and Steve reworked the existing design to make the wraps removable. “We changed the canvas from lacing onto the railings to snaps for attachment to the railings. This gave a custom look and enabled efficient removal of the canvas during the off-season, substantially extending the life of the Sunbrella® fabric. We learned as we sewed and were able to get professional-looking results.”

Here are some of the projects Kim has sewn for the couple’s boats since purchasing their Ultrafeed:

canvas railing wraps
curtains with padded valances
placemats and pillow covers (using leftover curtain fabric)
fender covers
propane tank cover
window shade screens
sling chair fabric replacements
flybridge cover
cockpit cover, aft sunshade and trailer tire covers (for the runabout)

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Their most ambitious and largest project to date was a new bimini top. In 2020, with plenty of time on her hands, Kim set out to tackle this sewing project. The bimini top — 15 feet by 18 feet — was for their houseboat’s upper deck. Kim finished the bimini in the fall of 2020 and was thrilled with how it turned out. “Now it has a beautiful snap-on installation and fits better than any previous shade tops that we paid for in the past. It’s quick to put up and take down for the off-season.”

Though she hit a couple of snags along the way, she didn’t let that deter her from finishing: “While sewing our bimini, we got low on pacific blue thread, so we did some inside seams with green thread. We changed back to blue for the topstitching that would be visible. We came up short on the Royal Blue Tweed SeaMark® fabric, so had to patch in some leftover material from other projects. We were motivated to finish the project!”

Kim sewing bimini — Here’s Kim diligently sewing the bimini top. Look at all that canvas!

Here’s a bit more about the couple and their love of sewing and DIY, in their own words:

Q. What do you love about sewing and DIY?

A. We are dedicated DIYers because of the cost savings and the care and customization we can put into projects. Our current bimini shade top on the upper deck of the houseboat, which we worked on in 2020, fits better than any previous commercial version (for which we paid lots of money). With our DIY sewing skills, we create functional and good-looking fabric projects. We find that a vessel’s fabrics greatly contribute to its comfort and character. We love the quality materials available from Sailrite. We’ve worked with many fabrics — Sunbrella Marine Grade (including SeaMark with waterproof backing), Sunbrella® upholstery fabric, Phifertex®, Top Gun® and boat blanket material.

Q. How do you tackle projects as a couple? Do you do the sewing and does Steve help in other ways?

A. My husband and I work as a team on big projects. He helps plan the project and assists in feeding fabric through the Ultrafeed, an important contribution for long fabric runs. Our bimini shade top project was our largest to date. Steve handles all the snap installation with the Pres-N-Snap tool and snap fasteners. Over the years we have created many useful and attractive projects. The Ultrafeed has paid for itself over and over. We are developing skills that we hope to transfer to a sailing life in the future.

bimini top — Here’s a closeup of the snap fasteners on the bimini. Using snaps makes for quick installation and removal.

We feel best around the water and enjoy waterskiing, swimming and using the water slide on the aft of our houseboat. The boating lifestyle offers the opportunity for self-reliance and the application of do-it-yourself skills. In addition to sewing projects, Steve takes on the maintenance of all our marine engines and systems. We are a nautical couple who are happiest barefoot.

Q. What advice would you offer someone who wants to try sewing and DIY for the first time?

A. For someone trying a first-time marine sewing project, if you have a “pattern” — meaning an old version of the fabric — go ahead and give it a try. We were impressed with our results. Be patient with yourself and take breaks. We often joke that there is swearing involved; it’s just part of the process. We’ve pulled out plenty of stitching along the way.

Q. Are there any valuable lessons you’ve learned making projects for your boat over the years?

A. A lesson we’ve learned is to make sure you have enough basting tape for your project. Add some to your cart as you order materials for your project. We like both the thin 1/4-inch and wider 3/8-inch tapes. Check your supplies to confirm you have enough thread, needles and fabric so you don’t come up short. Each time we put together an order, we add a couple of replacement parts for the Ultrafeed, just in case a piece rolls into the water by mistake. We travel about five hours to our houseboat, so it’s essential to have spares.

What’s next for Kim and Steve? Now that they have a new and improved bimini for their houseboat, the bulk of their boat projects are complete. They’re focusing on sprucing things up closer to home. “We’re looking at Chilewich flooring material. We’re planning on binding it and replacing some area rugs in our house. I’ve already watched the Sailrite tips video on how to bind curves on flooring material.” No matter what comes next for this intrepid couple, Sailrite will always be part of their DIY journey.

Steve and Kim Holmes — The happy couple!

Who We Are

Start your DIY journey today: www.sailrite.com

Creative Quarantine DIYs With the Ultrafeed®

David Thiesmeyer isn’t new to the DIY world. He tackled his first big sewing project — a mainsail cover for his sailboat — well over 10 years ago. He considers himself a “DIY type of person” and takes pride in sewing great projects. His most unique creation was not sailing-related and happened during the first year of the pandemic.

With Sailrite® fabric, supplies and his Ultrafeed® LSZ, David designed, sewed and installed a patio enclosure that connected to the underside of his daughter’s elevated deck. With a well-made enclosure, she was able to use her patio into the fall and winter and have friends over for ventilated, socially distanced hangouts. Let’s learn more about David’s DIY background and how he transformed his daughter’s patio into a year-round entertaining hot spot.

Sewing, Sailing & Sailrite

In 2008, David bought his first sailboat. The MacGregor Venture 21 was over 30 years old and in major need of sail repair and new sail covers. David has always been the DIY type, so he decided to tackle the sail cover repairs himself. “I bought a mainsail cover kit from Sailrite. I reviewed the very well-done video instructions and sewed it on my wife’s home machine.”

David's sailboat with mainsail kit from Sailrite — Here’s David’s sailboat featuring the Sailrite mainsail cover he sewed himself.

It’s after that mainsail cover project that David realized he needed a heavy-duty machine. “I had overloaded my wife’s sewing machine and thought I’d ruined it. Luckily, I had just knocked it out of adjustment and was able to fix it. That is when I decided to get a real sewing machine and bought the Ultrafeed LSZ.”

Over the years, David has sewn many projects for his sailboat. He’s made a new mainsail from a Sailrite Sail Kit, a genoa sail bag, cushion covers, lifeline covers, winch covers, sail bags and more. He credits his Ultrafeed with his productivity and quality results: “I like the Ultrafeed because I have never found a job that it could not complete. I added the Workhorse® Servo Motor and Ultrafeed Industrial Table and have never been happier. This upgrade really added to my sewing enjoyment and quality of my finished projects.”

The COVID “Quaran-Tiki” Project

At the height of social distancing, when year-round outdoor entertaining spiked in 2020, David’s daughter asked him to make an enclosure with ventilation that would attach to the underside of her elevated deck. She had built a tiki bar from pallet wood and wanted to extend the use of her patio during the fall and winter seasons. David eagerly accepted the project request. “I was excited to do a new sewing project as sailing season had just ended. I decided that it should be removable and made use of the Sailrite awning track around the bottom of the upper deck and along the walls of the house.”

The enclosure project David made for his daughter's deck using Sailrite supplies. — A job well done!

To sew the enclosure, he ordered Sunbrella® Marine Grade fabric, 30 gauge Plastipane window material, aluminum awning track and awning rope, YKK zippers and Shelter-Rite fabric — all from Sailrite. The Quaran-Tiki was David’s second enclosure project. He used the skills he learned while designing and sewing his first enclosure — an attachment for a travel trailer to keep mosquitoes at bay while enjoying the attached deck — to help make the enclosure.

And what did David’s daughter think of the Quaran-Tiki? “Sara was elated with how the project turned out, as were all her friends and neighbors who are always coming over to enjoy Quaran-Tiki. I am very satisfied with how it turned out.” The side panels roll up to let a breeze through in the summer, and Sara equipped the patio with two propane heaters for the colder months.

David's daughter and friends enjoying the enclosure he made form Sailrite supplies. — Sara’s friends are all smiles enjoying the Quaran-Tiki!

After well over a year, the enclosure is still in great shape and getting plenty of use. As for David, he’s still enjoying his Ultrafeed as much as the first day he purchased it. “Most of my sewing projects have been boat-related, although I have been known to repair anything made of canvas or in need of a heavy-duty sewing machine.”

We’re thrilled David has enjoyed his Ultrafeed for over 10 years now and that Sailrite could be part of his creative journey. Good luck with all of your future projects, David. Here’s to more sewing, sailing and DIY adventures.

Who We Are

Start your DIY journey today: www.sailrite.com

Ultrafeed® Adventures: Sewing a Winter Boat Cover

Dianne Smock learned to sew at a young age but never considered herself an experienced sewist. That is, until she tackled the project of a lifetime — a winter sailboat cover for her Bayfield 32, named Tilgata. For such a large-scale and heavy-duty project, she needed something tougher than her home sewing machine. There was no question about which machine to choose. Dianne purchased the Sailrite® Ultrafeed® LSZ, and the boat cover was the first project she made with it. In addition to the Ultrafeed, she also utilized Sailrite how-to content and the guidance and advice of our customer support staff to design and craft her massive, three-section winter cover.

The original cover that came with the boat was in rough shape and poorly designed. The massive cover was one piece and weighed about 60 pounds. The cover was assembled on a frame consisting of metal poles that snapped together across the hull. “It took half a day just to assemble the frame. Hauling the cover up and over the frame was a two-person job (or more). The hook-and-loop fasteners had long ago lost their ‘stickiness.’ In addition, it had been modified to fit the boat without the mast; we had to cut it to fit around the mast and then fill the gap with tarps.” Not only was the cover difficult to manage, it did not adequately protect the boat’s interior during harsh winter weather.

Even though Dianne bought the Ultrafeed LSZ specifically for sewing the boat cover, she wasn’t going to let a machine like that go to waste! After she tackled the massive sailboat cover, she stitched up a grill cover, replaced her dodger windows with new Strataglass™ window material, and made slipcovers for her living room chairs.

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Keep reading to learn more about Dianne’s story and how she conquered the DIY of a lifetime with her new Ultrafeed, Sailrite how-to videos and help from the Sailrite customer support team.

Q. Can you tell me about the design process of creating your winter sailboat cover?

A. My main objective was to create something that my husband, Randy Anderson, and I could put on and take off by ourselves, so weight was a big deal. I started out with a five-piece design that evolved to the current three pieces, each of which weighs around 10 pounds. I worked it out on paper and sent the design to Sailrite for confirmation that it would work and that I had measured the fabric correctly. We turned our living/dining room into a factory and my husband made a production line to help with the long seams. The pieces zip together; the zippers are hidden under flaps that ensure weatherproof closure. All told there are 41 yards of fabric, eight zippers ranging from 16-96 inches, and the 20+ collars and boots are fastened with hook-and-loop closures. We finished it in October 2020 and Tilgata made it through the harsh northern Michigan winter clean and dry.

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Q. Why did you choose the Ultrafeed for your boat cover project?

A. Randy has known about Sailrite for years and subscribed to your catalog many years ago. We even still have a 1992 catalog! He had envisioned making his own sails at one time long ago. He bought what he thought was a “heavy duty” machine (not from Sailrite) but, as often happens, other priorities came about and the machine was stored in our basement unopened for nearly 20 years. When I decided to make a new cover, we got the machine out, and I saw immediately that it was not truly heavy duty, so we decided to do it right this time and get a Sailrite machine. I chose the Ultrafeed LSZ because I knew enough about sewing to know that I would someday need the zigzag feature, and I liked the package of accessories. I like that it can be used for regular sewing jobs as well as big jobs. I don’t think Randy will tackle sailmaking in the future, but he will likely try out the Ultrafeed on some leather projects.

sailrite catalog — Blast from the past! Randy’s copy of the 1992 Sailrite Catalog.

Q. You watched our Winter Sailboat Cover video as well as contacted Sailrite customer service with questions. Can you tell me a bit about what your experience was like working back and forth with our customer service team?

A. I must have watched portions of that video a dozen times! Whenever I got stuck on how to do something, I went back and watched the relevant section until I could replicate it. I developed several versions of the cover design before sending it to your customer service folks for confirmation that the cover would work with the fabric I had selected. I asked dozens of questions and got prompt responses from Bill Becker in Customer Support. Probably the most difficult part of the project for me was figuring out where to cut the slits for the stanchions, stays and shrouds. I was afraid I would ruin the whole thing if I made a mistake. Bill was very reassuring that it didn’t have to be perfect, and he was right — the collar and boot configuration was actually quite forgiving and left some “wiggle room” for an imperfect slit.

Q. How did you feel after you finally completed the cover and you put it on the boat the first time?

A. Relief! It fit! We made a couple of trips last winter to the boat just to make sure everything was intact. When we opened it up this spring, we found a clean and dry deck, which made me very happy. And putting it on this fall was a pleasure — it went on very quickly and easily.

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Q. What do you love about being on the water and the sailing lifestyle?

A. First and foremost, we love the majesty of the water and its endless challenges. Nothing beats the moment when the engine is turned off, and the wind fills the sails and propels us — often without care of where we are going — just the enjoyment of the movement. Second, we love the people we have met. Marinas are filled with interesting people and fascinating stories, and we have made friends with wonderful folks from all over.

Q. Where do you launch your boat? Do you do day sails or weekends?

A. Although we live in the Detroit area, we keep our boat in Cheboygan, Michigan, which is 15 miles east of the Straits of Mackinac on Lake Huron. There are many interesting ports and sailing options in the northern Great Lakes. I consider the boat my “up north” cottage; we spend as much time on the boat in the summers as our schedules allow. We do mostly day sails; our trips are usually just two to five days, although we would like to do longer trips … maybe next year.

Q. What do you love or relate to about the DIY lifestyle?

A. I have always been a “doer,” needing to be busy. For many years while I was working and raising kids, I didn’t have much time to devote to projects, although my husband and I have remodeled three houses, doing much of the work ourselves. Since retiring I have looked for new things to do. I have started refinishing old furniture, crocheting, baking and sewing. I’m currently working on restoring a century-old treadle sewing machine that belonged to Randy’s great-grandmother. I like the satisfaction of completing a task — although that feeling doesn’t last long, so I’m off to the next thing!

Dianne and Randy are all smiles after installing the new cover system. What an accomplishment!

What sewing projects are on the horizon for Dianne? This upcoming winter season she’ll be sewing new cockpit cushions for Tilgata. With the Ultrafeed LSZ by her side and her newfound confidence in her sewing skills, we know she’ll tackle the job like a pro.

Who We Are

Start your DIY journey today: www.sailrite.com

Dresses & Bags & … Boat Dodgers?! Oh My!

When the time came to replace the dodger on Ellen Bell-Irving’s 18-foot Maritime Skiff, she turned to her good friend of 30 years and fellow sewer, Pat Kane. Both women have a long history of sewing, but neither had tackled such a large marine project before. They put their heads together and put their trust in Sailrite® to provide them with the products, techniques and confidence to take on the boat dodger with an Ultrafeed® LSZ and Sunbrella® Marine Grade fabric. Read on to learn how their first foray into marine sewing went!

Ellen and her family use their boat for sailing around Casco Bay in Maine.

Ellen’s center console boat, the “Alibelle,” is used for general transportation to and from the island where she and Pat met in the spring of 1988. The 30-acre island in Casco Bay, Maine was newly subdivided and they were building their summer homes at the same time. Their first homeowners’ association meeting was the beginning of a new friendship. When they learned that their permanent residences were just a few towns apart in Massachusetts, summer parties turned into skiing trips and winter get-togethers. Thirty years on, Pat and Ellen still enjoy spending time together for dinners and family occasions. And, of course, for sharing their love of sewing.

No stranger to sewing, Ellen felt comfortable repairing her old dodger. She learned to sew by taking a course in the 1970s. After learning the basics, she bought her first sewing machine: a Viking® she named Betty after her sewing teacher. “I made a few clothing items and made pinch pleat drapes for my house,” Ellen said of her sewing background. Over the years, Ellen also used her skills to sew costumes and clothing for her family. And when it had finally gotten to the point that a new dodger was needed, it was an easy choice to make it herself, noting, “it’s only seven pieces of material.” How hard could it be, right?

Ellen is no stranger to sewing! Here she is looking at a zipper.

Well, turns out it was more complicated than anticipated. Realizing she couldn’t do it alone, Ellen called on Pat for help. Pat, a professional seamstress, learned how to sew from her mother on a treadle sewing machine (“eons ago,” she said!). Her earliest sewing projects were clothes for her Barbie® doll. From there, Pat was hooked. “I have sewn ever since — costumes for high school plays, uniforms, clothing for others, clothing for myself and family.” Pat loves sewing so much, she made it her business. “I took classes in couture work…and started my business, Costumes and Custom Clothing, around 2000.” Pat’s business keeps her busy with custom theater costumes and bridal alterations; she even altered Ellen’s daughter’s wedding dress.

A professional seamstress, Pat is comfortable behind a sewing machine.

Given their backgrounds, Pat and Ellen certainly had the skills required to sew a dodger. What they needed now was supplies. Ellen’s research on Sunbrella fabrics led her to the Sailrite website, and another friend recommended the Ultrafeed LSZ to Pat: “I heard about Sailrite from a friend who sails a 42-foot sloop. She bought an LSZ to make everything for the boat, and recommended it highly.” Together, Pat and Ellen decided to place an order for a new Ultrafeed, which they named Maxine, plus Sunbrella Marine Grade fabric, the Sailrite Edge Hotknife and all the notions they needed to make their dodger. The Ultrafeed came so highly recommended that once it was delivered, Pat immediately set it up and started sewing tote bags out of old sailcloth. She definitely understood the hype: “My home machine would not sew this material, but Maxine sewed through it like butter. So fun!”

Over the course of the winter, Pat and Ellen set up folding tables and turned Ellen’s living room into a canvas workshop. Then they got to work.

The pair watched Sailrite videos to figure out where to start. “Your videos show how to create a pattern on the boat, but this was February 2021 and the boat was in storage in Maine,” Ellen said. So they fell back on Pat’s seamstress training. They took apart the existing dodger and used it to create a pattern. From there, they made a muslin mock-up and proceeded through a series of fittings. “We made a day trip to Maine to fit the mock-up. We marked it up, noting the positions of the snaps and other details,” Ellen explained.

Pat and Ellen with the boat dodger — Pat and Ellen are all smiles in front of their completed boat dodger!

Using the muslin as a guide, they altered the pattern, cut out the dodger pieces using the hotknife and sewed them together. They relied heavily on Sailrite’s instructional videos for every step. Pat described their process: “We carefully watched the videos of dodger-making, especially the one about inserting a window into canvas. We paused the video, sewed, then restarted, watched the next step, paused and sewed. It worked!”

Pat and Ellen took the finished dodger to the boatyard in Maine for a final fitting and borrowed a tool from the boatyard to install the snaps. It was a perfect fit! They weren’t the only ones impressed with their handiwork; “The boatyard owners wanted to know then and there if we wanted more work!”

They may not be ready for more dodgers, but these two friends aren’t done creating together. They’ve got more “couture canvas” projects they can’t wait to start. Up next is a console cover for the “Alibelle” and new cushions for the 25-foot Mako Ellen’s daughter and son-in-law have recently purchased. They’re also making bags out of Sunbrella fabric to give as Christmas gifts, which Pat will embroider.

With so many projects on the docket, we’re so glad Pat and Ellen have an Ultrafeed on their side. We can’t wait to see what Pat, Ellen and Maxine the Ultrafeed make next!

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